• Title/Summary/Keyword: Metal plate

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Experimental Study on the Mold Life of Fine Blanking Using Thick Plate Materials (후판 소재를 적용한 파인 블랭킹 금형 수명에 관한 연구)

  • Park, D.H.;Hyun, K.H.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.149-156
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    • 2021
  • Fine blanking is a high-precision process combining principles of metal stamping and cold forming. Unlike conventional metal stamping, fine blanking uses a special triple action such as V-ring force, counter force, shearing force. This study performed the effect of pocket-shaped compression molding on the mold life of the fine blanking using the 7.4mm thick SM45C material. In order to determine the lifespan of the punch and die in the fine blanking molds, a trial mold was manufactured and various punch materials were selected to perform the mold life test. A study on the life of a fine blanking mold by applying a thick plate material was experimentally performed through a mold test.

Additional fixation using a metal plate with bioresorbable screws and wires for robinson type 2B clavicle fracture

  • Shin, Woo Jin;Chung, Young Woo;Kim, Seon Do;An, Ki-Yong
    • Clinics in Shoulder and Elbow
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    • v.23 no.4
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    • pp.198-202
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    • 2020
  • Simple clavicle fractures can achieve satisfactory results through conservative treatment, and the less frequency of nonunion. Non-union or malunion can occur in displaced clavicle fractures or comminuted shaft fractures. Treatment of displaced comminuted clavicle shaft fractures is performed by holding together the free fragments with interfragmentary screws or wires and fixing them to the clavicle with a plate. Therefore, we performed interfragmentary fixation using open reduction and internal fixation with bioresorbable screws (Mg-Ca alloy, Resomet bioresorbable bone screw; U&I Corp.) and bioresorbable wires (Mg-Ca alloy, Resomet bioresorbable K-wire and pin, U&I Corp.) for displaced comminuted clavicle fractures (Robinson type 2B) and additionally used a metal plate. We expected decreased irritation and infection due to absorption after surgery. We report four cases that were treated in this way.

Analysis of Electromagnetic Scattering by a Rotor with Flat Blades (날개가 달린 회전자에 의한 전자파 산란 해석)

  • 선영식;명노훈
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.32A no.11
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    • pp.1-7
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    • 1995
  • The problem of amplitude-and frequency-modulated waveforms is analyzed when a linearly polarized electromagnetic wave is scattered by a slowly rotating rotor with metal plates. ECM in conjunction with a quasi-stationary method is used to analyze the modulated waveforms. The modulated waveforms depend on the orientation and dimension of the object. its rotation speed, and very strongly on the incident and scattering directions. The modulate waveforms of a rotating non-skewed metal plate and a rotor with two blades are functions of twice the rotating frequency of those. Similar results are discussed for a rotating skewed metal plate, but the modulated waveforms is a function of the rotating frequency. Numerical results based on our ECM are presented and compared with those of Sikta's and PO solution.

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Rational designing of double-sided nail plate joints using the finite element method

  • Zhou, Tinozivashe;Guan, Z.W.
    • Structural Engineering and Mechanics
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    • v.28 no.2
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    • pp.239-257
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    • 2008
  • Double-sided punched metal plate timber fasteners present projections on both sides, which offer improved joint fire resistance and better joint aesthetics. In this paper, 3-D nonlinear finite element models were developed to simulate double-sided nail plate fastener timber joints. The models, incorporating orthotropic elasticity, Hill's yield criterion and elasto-plasticity and contact algorithms, are capable of simulating complex contact between the tooth and the timber and between the base plate and the timber in a fastener. Using validated models, parametric studies of the double-sided nail plate joints was undertaken to cover the tooth length and the tooth width. Optimal configuration was assumed to have been attained when increase in nail plate tooth width did not result in a raise in joint capacity, in conjunction with the optimum tooth length. This paper presents the first attempt to model and optimise tooth profile of double-sided nail plate fastener timber joints, which offers rational designs of such fasteners.

Wave propagation of FGM plate via new integral inverse cotangential shear model with temperature-dependent material properties

  • Mokhtar Ellali;Mokhtar Bouazza;Ashraf M. Zenkour
    • Geomechanics and Engineering
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    • v.33 no.5
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    • pp.427-437
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    • 2023
  • The objective of this work is to study the wave propagation of an FGM plate via a new integral inverse shear model with temperature-dependent material properties. In this contribution, a new model based on a high-order theory field of displacement is included by introducing indeterminate integral variables and inverse co-tangential functions for the presentation of shear stress. The temperature-dependent properties of the FGM plate are assumed mixture of metal and ceramic, and its properties change by the power functions of the thickness of the plate. By applying Hamilton's principle, general formulas of wave propagation were obtained to plot the phase velocity curves and wave modes of the FGM plate with simply supported edges. The effects of the temperature and volume fraction by distributions on wave propagation of the FGM plate are investigated in detail. The results of the dispersion and the phase velocity curves of the propagation wave in the functionally graded plate are compared with previous research.

A Study on the Magnetic Properties of the Co-Ni-P thin Plate by Electroless Plating (무전해도금법에 의한 Co-Ni-P 박막의 자기적특성에 관한 연구)

  • Kim, C.W.;Lee, C.;Yoon, S.R.;Joung, I.
    • Korean Journal of Materials Research
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    • v.5 no.8
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    • pp.1013-1019
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    • 1995
  • The thin plate of Co-Ni-P was deposited on the polyester film by the electroless plating method. Through present experiments, deposition rates and metal compositions of the plates were determined according to compositions of solution, pH and temperature. Also, magnetic properties of plates were examined according to metal compositions. Considering magnetic properties and deposition rates of electroless plating, the best condition was obtained as pH of 8.5 and 90℃. It was observed that metal compositions were evidently varied by the pH of solutions and the concentration of complex agents. However. they were not affected by other factors. At the optimum condition, the composition of the plate was Co(78%), Ni(16%), and P(6%). Also, it was found that the coercive force was 370 Oe, and squareness was 0.65 at this condition. Magnetic properties (hard or soft) of thin plates were determined by metal compositions. Therefore. the plate became soft magnetic plate as the composition of nickel increased over 30 per cents. The crystal structure of the soft magnetic plate was found to be amorphous in which it was strongly oriented to the (111)phahe of nickel. On the ohter hand, the hard magnetic place was found to be hcp crystalline of α-cobalt which was oriented to the (101)phase of cobalt and the (100)phase of cobalt.

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Corrosion Properties of Fuelcell Metallic Bipolar Plate by Metal Surface Treatment (금속표면처리에 의한 연료전지 분리판의 내식성 개선 연구)

  • Lim, Haejun;Lee, Taeksu;Oh, Mihye;Kim, Hyungyeol;Kim, Taejin
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.130.1-130.1
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    • 2010
  • 분리판(Bipolar plate)은 MEA 및 GDL의 구조적지지, 연료와 산화제를 공급해 주는 통로역할, 발생한 전류의 수집 및 전달, 그리고 반응 생성물의 수송 및 제거 등의 다양한 역할을 한다. PEMFC 및 DMFC의 분리판에 주로 사용되고 있는 재질은 Graphite 및 금속 물질이다. Graphite는 내부식성이 좋고 가벼워 현재 가장 많이 사용되고 있지만, 가공이 어렵고 깨질 위험이 있으며 두껍고 비교적 값이 비싸다. 금속은 가공성이 좋고 높은 전기 전도도를 가지며 가격이 저렴한 반면, 내부식성이 좋지 않은 단점이 있다. 연료전지를 실용화하는데 있어 중요한 문제 중 하나는 전지 성능의 수명과 경제성이며, 위와 같은 Graphite와 금속의 특성으로 인하여, Graphite 분리판을 금속 분리판으로 대체하기 위한 연구가 활발히 진행되고 있다. 본 연구에서는 원가절감을 위한 대량생산공정 중 하나인 염욕질화공정의 도입 및 적용을 위한 목적으로, 다양한 처리조건에 의해서 금속 표면을 처리하였으며, 표면처리된 금속은 부식특성, 접촉저항, 및 내구성 등을 평가하고 이를 통하여 금속계 분리판 적용성에 대해 알아보고자 한다.

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Heat flow Analysis of Heat Sink Using the Computational Simulation (전산모사를 이용한 히트싱크의 열 유동 해석)

  • Lim Song Chul;Chang Si Young;Kim Hyon Tae;Lee Dong Heon;Kang Kae Myung
    • Korean Journal of Materials Research
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    • v.14 no.7
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    • pp.522-528
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    • 2004
  • Heat analysis of the plate type and wave type heat sink were carried out by using computational simulation. The heat resistance and air flow of two heat sink models were analysed according to natural and forced convection condition and positions of fan. When a fan was at the position of z-axis and y-axis in forced convection, the heat resistances of plate type heat sink were $0.17^{\circ}C/W$, and $0.28^{\circ}C/W$ respectively. In the case of wave type heat sink, they were $0.18^{\circ}C/W$ and $0.53^{\circ}C/W$. As the air flow velocities were averagely $0.386\;m/s\~3.269\;m/s$, air flow velocity of plate type heat sink was faster than that of wave type. In this experiment, it was observed that the plate type heat sink showed a good ability of heat radiation comparing with wave type one.

A Study on Roll Forming Technology for Inner Structure Plate with Micro Dimple (미세 딤플 내부구조재 제작을 위한 롤 성형기술 연구)

  • Je T.J.;Kim H.J.;Kim B.H.;Huh B.W.;Seong D.Y.;Yang D.Y.;Choi D.S.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.326-332
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we made a roll forming machine which progressive forming possible and force measurement for a roll forming of the sheet metal forming. And we designed a roll molding that arrayed of embossing size 3mm in diameter fabricate micro dimple inner structure plate. We carried out forming experiment such as array change and thickness to sts304 sheet. Ultimately, this research developed inner structure plate of high stiffness.