• Title/Summary/Keyword: Metal mirror

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Properties of Mirror-surface Grinding for Metal Matrix Ceramic Composites (금속기지 세라믹 복합소재의 경면연삭 가공 특성)

  • Kwak, Tae-Soo
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.90-94
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    • 2012
  • This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for metal matrix ceramic composites using in high precision mirror for optics. The experimental studies have been carried out to get mirror surface by grinding for composites, Al-SiC, Al-graphite and Mg-SiC. Grinding process is carried out with varying abrasive mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester and SEM measurement system. ELID grinding technology could be applied successfully for the mirror-surface manufacturing processes in spite of ductility of metal matrix material. As the results of experiments, surface roughness of Al-SiC(45 wt%) has been the most superior in these experimental work-pieces as 0.021 ${\mu}m$ Ra.

A Study of Aluminum Reflector Manufacturing in Diamond Turning Machine (다이아몬드 터닝머신을 이용한 알루미늄반사경의 절삭특성)

  • 김건희;고준빈;김홍배;원종호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.1-5
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    • 2002
  • A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

A Study of Aluminum reflector manufacturing in diamond turning machine (초정밀가공기를 이용한 알루미늄반사경의 절삭특성)

  • 김건희;도철진;홍권희;유병주;원종호;김상석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1125-1128
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    • 2001
  • A 110mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning(SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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A study of metal aspheric reflector manufacturing in diamond turning machine (다이아몬드 터닝머신을 이용한 금속 비구면 초정밀 절삭특성)

  • Kim, G.H.;Do, C.J.;Hong, K.H.;Rui, B.J.;Won, J.H.;Kim, S.S.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.83-87
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    • 2001
  • A 110 mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of $Ra={\lambda}/12({\lambda}=632nm)$ has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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Material Analysis and Conservation Treatment for Mother-of-Pearl Floor Mirror at Daejojeon Hall of Changdeokgung Palace, Korea

  • Park, Su Zin;Hwang, In Sun;Yoon, Eun young;Lee, Jang Jon;Song, Ji Ae
    • Journal of Conservation Science
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    • v.35 no.1
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    • pp.61-70
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    • 2019
  • In this study, a scientific survey on the material of the mother-of-pearl floor mirror was conducted and conservation treatment processes were introduced. The survey results showed that the mother-of-pearl floor mirror in Daejojeon Hall of Changdeokgung is made of Dalbergia spp., and repair work seems to be done later with shorea spp. FT-IR analysis results showed that the varnishing is similar to the spectrum of lacquer. The metal wheels and metal line decorations set with mother-of-pearl were found to be made of brass based on XRF analysis, and the ingredient ratio showed that these were made in modern times. Foreign materials were stuck on the surface of the mother-of-pearl floor mirror before conservation treatment, which was in a structurally unstable condition owing to some missing submaterials. Conservation treatment was conducted on the damaged area to restore the mirror to its original appearance by using the same species of wood determined from the data obtained through the scientific survey.

Analysis of Novel Magnetic-Spring Actuators for Portable Units (휴대장치용 새로운 자기 스프링 액추에이터의 해석)

  • 한인환
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1942-1949
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    • 2004
  • SLA(Scanned Linear Array) is a portable display unit for implementing next-generation virtual realities, utilizes a design that light generated by a line of LEDs is reflected from the rapidly oscillating mirror to generate a raster display. Reaction forces generated by the motions of the mirror and counter-balance mass cancel each other at the device base, reducing vibration. Metal leaf springs have been extensively applied in such portable units. Magnetic springs have been developed and adopted that can replace the metal spring and can avoid many disadvantages of metal springs. We model and analyze the dynamics of the structure with magnetic springs and present the simulation and experimental analysis results, which can be utilized for identifying and eliminating possible problem sources in removing shaking forces and moments, and oscillating the mirror at the required amplitude and frequency. Finally, we present the improved novel magnetic actuator model which can be applied in portable display units.

Effects of reflective index of fiber sensor coil end on current measurement (광CT 센서코일 끝단의 반사율이 전류측정에 미치는 영향)

  • Park, Hyoung-Jun;Kim, Hyun-Jin;Song, Min-Ho
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.74-77
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    • 2008
  • We improved an efficiency of fiber-optic current transformer by using a metal-coated sensor coil. To reduce the linear birefringence, we used a length of spun fiber as sensor coil, and then used a flint glass fiber coil for comparison. To make the sensor coil in the reflection type, we used different reflection mirrors at the end of the sensor coil, such as a Faraday rotator mirror, a simple mirror, a metal-coated fiber end and a simple fiber end. From the experimental results, the linear error of current measurements were less than ${\sim}$ 0.2 % regardless of the mirror types. The metal-coated sensor was the most cost-effective considering the fabrication cost and the simple structure.

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Development of process monitoring system in ELID grinding (ELID 연삭에서 가공 상태 감시 시스템 개발)

  • 서영호;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.599-602
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    • 2000
  • A new dressing technique with utilizes electrolytic phenomenon for realizing effective mirror surface grindings with metal bonded super-abrasive wheels is called “Electrolytic In-process Dressing Grinding”. This technique enabled metal bonded micro-grain wheels, such as micro-grain cast iron fiber bonded wheels, to be used for mirror surface finish processes effectively. But this technique requires a lot of knowledge and experience to perform. And the condition of dressing is variable according to the time. Therefore adaptation of Monitoring and Control technique is needed.

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Ultra-precision single point diamond turning (SPDT) on an aspheric metal secondary mirror (초정밀 단일점 다이아몬드 터닝을 이용한 비구면 금속 부반사경 가공)

  • Kim, E. D.;H. S. Yang;Kim, G-H.
    • Proceedings of the Optical Society of Korea Conference
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    • 2001.02a
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    • pp.96-97
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    • 2001
  • A 110 mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning (SPDT) . Without a conventional polishing process, the surface texture of R$\sub$a/=2.8 nm, and the form error of R$\sub$a/=0.05 λ has been stably achieved In a laboratory condition. (omitted)

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Development of Cylindrical Grinding Technology with Electrolytic In-process Dressing Method

  • Lee, Eung-Sug;Je, Tae-Jin;Hitoshi Ohmor
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.127-132
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    • 2000
  • A highly efficient mirror surface grinding technology has been developed for hard and brittle materials various metal materials, by employing the ELID (electrolytic in-process dressing) grinding method using metal bonded grinding wheels. In this research, some typical applications of ELID-grinding for cylindrical grinding are introduced and the mirror grinding characteristics are investigated. Good results are obtained in the grinding of ceramics and tungsten carbide.

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