• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1996.03b
• /
• pp.145-155
• /
• 1996

The extrusion velocity of billet through a die and the shapes of the die are the important factors in the metal forming process of the extrusion of billet. in recent years, the life cycle of products is goingfaster. Although the former finite element method was capable of yielding a detailed analysis, it requires lots of time and extensive coding effort. Then, some simple devices were developed and based on upper bound method. For this purpose , a kinematically admiasible velocity field is formulated for extrusion of cylinders with arbitrary cross section and die profile on their outer surfaces by using a modified upper bound approach, which configures simulataneous extruding speeds in three directions . Also, In order to display mesh of the cold forward extrusion process using the approach , the automatic three-dimentional mesh generation produced by the approach coupled finite element method with upper bound method.

• The korean journal of orthodontics
• /
• v.33 no.5 s.100
• /
• pp.359-370
• /
• 2003

The purpose of this study was to evaluate the bond strength of orthodontic brackets bonded to metal bar with chemically cured adhesive (Ortho-one, Bisco Co, USA) in various types and directions of force application. Three types of metal bracket with different bracket base configurations; Micro-Loc base(Tomy Co, Japan), Chessboard base(Daesung Co, Korea), Non-etched Foil-Mesh base(Dentaurum, Germany); were used in this study. Peel, shear, tensile bond strengths were measured by universal testing machine and compared each other. The peel force directions applied were $0^{\circ},\;15^{\circ},\;30^{\circ},\;45^{\circ},\;60^{\circ},\;75^{\circ},\;90^{\circ}$ And then, in consideration of the different surface area of the bracket bases, the bond strength Per unit area were calculated and compared. The results obtained were summarized as follows: 1. The bond strengths according to the types and the directions of the forces were greatest at the shear forces in all three bracket base configuration groups(p<0.01). 2. As the peel force direction grew higher in degree, peel bond strength decreased. The Patterns of peel bond strength change according to force direction was similar in all three bracket base configurations. The minimum bond strength was 60 degree-peel bond strengths in all three bracket base configurations. 3. In Micro-Loc base group, minimum peel bond strength$(_{60}PBS)$ was in $29\%$ level of shear bond strength and $52\%$ level of tensile bond strength. In Chessboard base group, $_{60}PBS$ was in $34\%$ level of shear bond strength and $61\%$ level of tensile bond strength. In Non-etched Foil-Mesh base group, $_{60}PBS$ was in $34\%$ level of shear bond strength and $55\%$ level of tensile bond strength. 4. The bond strengths per unit area were lowest in Non-etched Foil-Mesh base group and highest in Chessboard base group(p<0.05). However, there were no differences in shear bond strength, tensile bond strength, $75^{\circ}\;and\;90^{\circ}$ per unit area between Micro-Loc and Chessboard base groups.

• Transactions of Materials Processing
• /
• v.9 no.3
• /
• pp.233-241
• /
• 2000

It is well known that the quality and efficiency of the design of metal forming processes can be significantly improved with the aid of effective numerical simulations. In the present study, a two-and three-dimensional finite element simulation system, CAMP form, was developed for the analysis of metal forming processes in the PC environment. It is composed of a solver based on the thermo-rigid-viscoplastic approach and graphic user interface (GUI) based pre-and post-processors to be used for the effective description of forming conditions and graphic display of simulation results, respectively. In particular, in the case of CAMPform 2D (two-dimensional), as the solver contains an automatic remeshing module which determines the deformation step when remeshing is required and reconstructs the new mesh system, it is possible to carry out simulations automatically without any user intervention. Also, the forming analysis considers ductile fracture of the workpiece and wear of dies for better usage of the system. In the case of CAMPform 3D, general three-dimensional problems that involve complex die geometries and require remeshing can be analyzed, but full automation of simulations has yet to be achieved. In this paper, the overall structure and computational background of CAMPform will be briefly explained and analysis results of several forming processes will be shown. From the current results, it is construed that CAMPform can be used in providing useful information to assist the design of forming processes.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.8
• /
• pp.146-154
• /
• 1996

In this work, rapid prototyping and three-dimensional finite element analysis are simultaneously applied to the die design of metal forming processes. Rapid prototyping is a new prototyping technology which produces three-dimensional part models directly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Apparatus(SLA), which is the most widely used rapidprototyping system, is introduced to manufacture the die set. For general preparation of STL file, which is the standard input file of rapid prototyping system, mesh data which are used in describing the die surface in finite element analysis are translated so that rapid prototyping and finite element analysis are dffectively connected. A die set for spider forging and a clover punch for deep drawing section are manufactured effciently using SLA prototypes, and metal forming experiments are carried out using them. Comparing the result of experiments with that of analyses, the processes can be predicted and designed successfully.

• The korean journal of orthodontics
• /
• v.15 no.2
• /
• pp.261-269
• /
• 1985

The purpose of this study was to measure and compare tensile strength for 3 types of new direct-bond brackets and the same brackets after recycling and to evaluate recycled brackets to determine the extent of physical alteration after recycling. Three types of new direct-bond brackets were bonded to recently extracted human premolar teeth and the tensile strength was measured by Universal Testing Machine. The brackets were recycled by thermal process and the tensile test was repeated. To determine the extent of physical alteration after recycling, the slot width and the hardness of metal brackets were measured and to analyze the microstructure of the brackets, photographs of the bracket microstructure were taken. Following results were obtained: 1. The tensile strength of recycled brackets was lower than that of new brackets, but there was no statistically significant difference. (p>0.05) 2. In the new and recycled brackets, the tensile strength of mini-mesh base bracket was statistically higher than that of conturlok base bracket, $(p\leq0.05)$ but there was no statistically significant difference between production of other companies. (p>0.05) 3. The slot width of metal bracket was enlarged from 0.459mm to 0.469mm as a result of the recycling process. (p>0.005) 4. As temperature was increased in thermal treatment, the grains of bracket metal gradually became coarser and the hardness was decreased.

• Journal of the Korean Wood Science and Technology
• /
• v.50 no.6
• /
• pp.427-435
• /
• 2022

For effective applicability of reinforced cork, cork composites reinforced with metal, glass fiber, and carbon fiber were developed, and the effects of the reinforcing materials on the mechanical properties of cork composites were investigated. The bending moduli of elasticity (MOE) of cork composites were in the 32.7-35.9 MPa range, while the bending strength values were in the 1.62-1.73 MPa range. The strength performance decreased in the order cork-metal > cork-carbon fiber > cork-glass fiber. The bending MOEs were improved by 29%-41% compared with simple cork boards, while the bending strengths of reinforced cork were 35%-45% higher. The strength performance significantly improved following the incorporation of thin mesh materials into the middle layer of the studied cork composites. The bending strains of the cork composites were remarkably higher compared with oak wood, making them promising for applications that require bending processing, such as curved jointing. The internal bond strengths of the cork composites were 0.26-0.44 MPa, approximately 0.36-0.60 times lower compared with medium-density fiber boards.

• Clean Technology
• /
• v.22 no.4
• /
• pp.232-240
• /
• 2016

Recently, various research studies have been conducted and many are in progress for the suitable alternative materials for ITO based touch screen panel (TSP) due to limitations in size and flexibility. Various researches from all over the world have been attempted to fabricate the fine electrode less than $5{\mu}m$ for the rapid developing of display technology. Research is also being carried out in metal mesh methods using the existing technologies and alternative materials at commercial level. However, by using the existing technologies certain discrepancies are observed like low transparency and low yield which also results in the distortion of patterns. For repairing the damaged pattern, the conventional laser CVD technique has also been used but there are some challenges observed in CVD technique like achieving a stable fine electrode of $10{\mu}m$ or less and avoiding the formation of satellite drops. To overcome these issues, a new printing process named Electrohydrodynamic (EHD) printing, has been introduced by which $5{\mu}m$ fine patterns can be printed in one step. This EHDA printing technique has been applied to print very fine electrodes of $5{\mu}m$ or less by using conductive inks of various viscosities. This study also presents the optimized process parameters for printing $5{\mu}m$ fine electrode patterns during experiments by controlling the applied voltage and supply flow rate. The $5{\mu}m$ repair electrodes were fabricated for repairing $50{\mu}m$ shorted electrode samples.

• Journal of Hydrogen and New Energy
• /
• v.7 no.1
• /
• pp.29-37
• /
• 1996

Alkaline water electrolysis has been commercialized as the only large-scale method for a long time to produce hydrogen and the technology is superior to other methods such as photochemical, thermochemical water splitting, and thermal decomposition method in view of efficiency and related technical problem. However, such conventional electrolyzer do not have high electric efficiency and productivity to apply to large scale hydrogen production for energy or chemical feedstocks. Solid polymer electrolyte water electrolysis using a perfluorocation exchange membrane as an $H^+$ ion conductor is considered to be a promising method, because of capability for operating at high current densities and low cell voltages. So, this is a good technology for the storage of electricity generated by photovoltaic power plants, wind generators and other energy conversion systems. One of the most important R&D topics in electrolyser is how to minimize cell voltage and maximize current density in order to increase the productivity of the electrolyzer. A commercialized technology is the hot press method which the film type electrocatalyst is hot-pressed to soild polymer membrane in order to eliminate the contact resistance. Various technologies, electrocatalyst formed over Nafion membrane surface by means of nonelectrolytic plating process, porous sintered metal(titanium powder) or titanium mesh coated with electrocatalyst, have been studied for preparation of membrane-electrocatalyst composites. In this study some experiments have been conducted at a solid polymer electrolyte water electrolyzer, which consisted of single cell stack with an electrode area of $25cm^2$ in a unipolar arrangement using titanium mesh coated with electrocatalyst.

• 한국신재생에너지학회:학술대회논문집
• /
• 2007.06a
• /
• pp.33-36
• /
• 2007

Currently, many structured catalysts using microchannel are researched to apply to fuel reforming. In this paper, ceramic monolith and metal mesh as structured catalysts are investigated for catalytic autothermal reforming. When GHSV increases, each structured catalyst has better performances(hydrogen production, fuel conversion) than packed bed catalyst for autothermal reforming. The major causes seem to be the elevated heat and mass transfer, gas phase reaction and redistribution of packed bed due to high pressure drop.

• 한국정보디스플레이학회:학술대회논문집
• /
• 2008.10a
• /
• pp.1621-1624
• /
• 2008

Transparent ac-PDP test panel was prepared via a combination of materials including ITO sustaining electrodes, thin film dielectric layer and nano-sized phosphor powders. The thin film dielectric layer was prepared by E-beam evaporation process and phosphor layer was deposited on metal mesh pattern by electrophoretic deposition process. The optical transmittance and luminance of the panel indicated that full color transparent ac-PDP is feasible with the approach.