• 제목/요약/키워드: Metal diesel particulate filter

검색결과 14건 처리시간 0.03초

금속 DPF를 이용한 입자상물질의 저감효율에 관한 연구 (PM Reduction Efficiency using Metal Type DPF)

  • 나완용
    • 한국자동차공학회논문집
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    • 제21권5호
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    • pp.176-180
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    • 2013
  • After-treatment apparatus ceramic DPF (diesel particulate filter) have been applied to reduce harmful particulate matters(PM) among emissions from diesel engines so far, but they are easy to be fragile and weak in thermal shock. This research aims to investigate a metal type filter which is superior in mechanical strength and heat conduction rate and is beneficial economically in manufacturing. Basic performance of metal DPF such asloading test, temperature gradient test, thermal shock test, heat resistant test and back pressure was carried out. And then their experimental data provided key informations in designing and manufacturing such as detailed structures of metal mesh filter. Also diesel engine and vehicle of 2957cc displacement was tested under lug-down 3 mode and CVS-75 mode. PM reduction efficiency was 54.5% using metal DPF without loss of performance and fuel consumption.

Fe 첨가제를 적용한 금속분말 필터의 포집 및 재생 특성에 관한 연구 (A Study on the Performance of the Diesel Particulate Filter made of Porous Metal with Fe-based Fuel Additive)

  • 박상현;전광민;조규백;정용일;박용렬
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집D
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    • pp.802-806
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    • 2001
  • Diesel particulate trap is the most reliable system to reduce the particulate matters from diesel engine. Filter is the core component of DPF and ceramic monolith type is dominantly used, which is expensive and fragile relatively at thermal shock. Porous metal filter, which has superior thermal characteristics and low cost, was tested in order to analyze the regeneration performance by using with ferrocene additive. This filter showed the 72% filtration efficiency, additives itself diminished 48% of PM from engine out emission, and final PM reduction ratio of 89% was achieved by DPF system with D-13 test mode.

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Diesel Particulate Filter의 특성 및 제조방법(II) (Fabrication and Characteristics of Diesel Particulate Filters(II))

  • 양진
    • 멤브레인
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    • 제8권4호
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    • pp.191-202
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    • 1998
  • 경유자동차에서 발생하는 입자상물질은 대기오염의 주범으로 인식되어 국내외적으로 이의 규제가 점점 강화되고 있다. 본 고에서는 전 호에 이어 이러한 입자상물질을 제거하기 위하여 가장 보편적으로 사용되는 필터인 세라믹 하니컴 필터에서의 기공 및 필터특성의 조절과 설계에 대하여 언급하였다. 또한 그 외 각종 필터, 즉 세라믹 화이버 캔들 필터, 세라믹 폼 필터, 세라믹 크로스 플로우 필터 그리고 금속 필터 등의 성능 및 제조방법을 정리하였다. 이와같이 후처리장치용 필터로는 수없이 많은 필터들이 개발되어 많은 실증시험을 거치고 있으나 이러한 필터의 본격적인 상용화를 위하여는 재료 측면에서의 보다 많은 연구, 개발이 뒤따라야 할 것으로 판단된다.

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DPF 재생용 버너의 엔진 배기 중에서의 화염 안정성 구현을 위한 기초 연구 (Basic Study on the Flame Stability of Burner for Regeneration of Diesel Particulate Filter in Engine Exhaust Gas)

  • 심성훈;정상현;홍원석
    • 한국연소학회지
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    • 제10권4호
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    • pp.10-17
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    • 2005
  • Sustaining of flame stability of the burner installed in Dielsel exhaust pipe is very difficult because of steep fluctuation of pressure and flow rate. A burner for DPF (Diesel Particulate Filter) which clogged by collected soot regeneration has been made of metal fiber for the purpose of realization of flame stability even in unfavorable condition of Diesel engine exhaust. Flame stability of the metal fiber burner has been investigated in various condition of engine operation. It has been identified that metal fiber burner with liner which has swirl guide vane presents excellent flame stability even in the higher engine revolutions than 3000rpm and sudden variation. The results offer the possibility of development of full flow burner system for DPF regeneration.

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금속폼을 이용한 Partial DPF의 설계 및 전산유체해석 연구 (Study of Design & CFD Analysis for Partial DPF Utilizing Metal Foam)

  • 윤천석;조규백
    • 한국자동차공학회논문집
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    • 제17권1호
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    • pp.24-34
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    • 2009
  • DPF(Diesel Particulate Filter)s have been used to reduce the most of PM(particulate matters) from the exhaust emissions of diesel engine vehicles. Metal foam is one of promising materials for the DPFs due to its cost effectiveness, good thermal conductivity and high mechanical strength. It can be fabricated with various pore sizes and struct thickness and coated with catalytic wash-coats with low cost. In order to design metal foam filter and analyze the flow phenomena, pressure drop and filtration experiment are carried out. Partial DPF which has PM reduction efficiency of more than 50 % is designed in this paper. Also, CFD analysis are performed for different configurations of clean filters in terms of pressure drop, uniformity index, and velocity magnitude at face of filter. Filter thickness and the gap between front and rear filters are optimized and recommended for manufacturing purpose.

세라믹 섬유필터를 이용한 디젤 입자상물질 배출저감에 관한 기초연구 (A Study on the Exhaust Reduction of Diesel Particulates Using Ceramic Fiber Filters)

  • 주용남;홍민선;문수호;이동섭;임우택
    • 한국대기환경학회지
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    • 제19권3호
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    • pp.297-306
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    • 2003
  • Works were focused on back pressure characteristics of ceramic fiber filter on DPF (Diesel Particulate Filter) system and experiments were performed to select appropriate filter which can filter particulates. Filters were installed on metal -support tube which has openings for exhaust gas flow. Ceramic fiber filters with high specific surface area and adequate high temperature strength are commercially available for filtration of diesel particulates and in -situ hot regeneration. Thus, ceramic blanket and ceramic board which are used as insulating media were applied to filter and filtration apparatus was installed on exhaust gas line connected to 2.0 L diesel engine. Alternating filter structure to adapt DPF system, collection efficiency test of diesel particulates was measured. In case of ceramic blanket, pressure drop was low, caused by the destruction of soft structures. Also, particulate collection efficiency was decreased depending on loading time. In case of ceramic board, structure design was altered to reduce back pressure on DPF system. Structure design was altered to induce Z-flow by making 10 mm and 5 mm holes on the surface of media. Alteration of 5 mm hole showed that media have low back pressure but particulate collection efficiency was 77%, while 10 mm hole showed that of 90%.

매연포집필터 과열로 발생한 디젤승용차화재 원인의 분석 (Analysis of a Car Fire Case Caused by the Overheating of a Diesel Particulate Filter)

  • 이의평
    • 한국화재소방학회논문지
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    • 제31권1호
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    • pp.89-97
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    • 2017
  • 본 연구에서는 서비스센터에서 정비를 받고 출고한 날로부터 5일 후 터널 주행 중에 발생한 디젤승용차 화재 사례를 조사분석하였다. 조사분석한 결과, 배기구 내부에 흰색 이물질이 다량 부착되어 있었고, 배기관의 중간에 설치된 diesel particulate filter (DPF) 위쪽의 차열재가 용융 및 소실되어 있었고, DPF 위쪽의 차실 내부 금속재 바닥이 천공되어 금속재 바닥 위에 놓인 고무매트가 연소된 케이스이었다. 그리고 DPF 앞쪽의 배기관에는 과열흔적이 없고 DPF부터 배기구까지의 배기관에 과열흔적이 있는 특이점이 있었다. 이러한 특이점들은 DPF가 과열되고 DPF에서 발화된 경우에만 나타나므로 이 승용차화재는 DPF 내부 과열에 의해 발생한 것으로 분석할 수 있었다. 그리고 이 승용차화재조사를 통해 디젤승용차 화재원인조사 과정에서 배기구 내부에서 흰색 이물질이 확인되는 경우에는 DPF를 분리하여 DPF 내부의 손상을 조사하여 화재원인을 판정하여야 함을 알 수 있었다.

Overview of the Effect of Catalyst Formulation and Exhaust Gas Compositions on Soot Oxidation In DPF

  • Choi Byung Chul;FOSTER D.E.
    • Journal of Mechanical Science and Technology
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    • 제20권1호
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    • pp.1-12
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    • 2006
  • This work reviews the effects of catalyst formulation and exhaust gas composition on soot oxidation in CDPF (Catalytic Diesel Particulate Filter). DOC's (Diesel Oxidation Catalysts) have been loaded with Pt catalyst (Pt/$Al_{2}O_3$) for reduction of HC and CO. Recent CDPF's are coated with the Pt catalyst as well as additives like Mo, V, Ce, Co, Fe, La, Au, or Zr for the promotion of soot oxidation. Alkali (K, Na, Cs, Li) doping of metal catalyst tends to increase the activity of the catalysts in soot combustion. Effects of coexistence components are very important in the catalytic reaction of the soot. The soot oxidation rate of a few catalysts are improved by water vapor and NOx in the ambient. There are only a few reports available on the mechanism of the PM (particulate matter) oxidation on the catalysts. The mechanism of PM oxidation in the catalytic systems that meet new emission regulations of diesel engines has yet to be investigated. Future research will focus on catalysts that can not only oxidize PM at low temperature, but also reduce NOx, continuously self-cleaning diesel particulate filters, and selective catalysts for NOx reduction.

선박 디젤엔진 배출 미세먼지 저감을 위한 정전 여과 매연 집진기 개발에 관한 연구 (An Electrostatic Diesel Particulate Filtration System for Removal of Fine Particulate Matters from Marine Diesel Engines)

  • 김영훈;이건희;홍기정;김용진;김학준;박인용;한방우
    • 한국입자에어로졸학회지
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    • 제19권4호
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    • pp.101-110
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    • 2023
  • In order to reduce particulate matters (PM) from marine diesel engines, we developed novel electrostatic diesel particulate matter filtration system. Electrostatic diesel particulate filtration (DPF) system consists of electrostatic charger and filtration part. The electrostatic charger and filtration part are composed of a metal discharge electrode and a metal fiber filter (porosity: 68.1-86.1%), respectively. In the electrostatic charger part, diesel soot particles are reduced by electrostatic force. The filtration part after electrostatic charger part reduces diesel soot particles through inertial and diffusion forces. The filtration efficiency of electrostatic DPF system was examined through the experiments using engine dynamometer system (300 kW) and ship (200 kW). The PM reduction efficiencies due to inertial and electrostatic forces showed about 70-75% and 80-90%, respectively, according to the RPM of the engine. The differential pressure of the electrostatic DPF system applied to the ship was about 1-9 mbar, which was less than the allowable differential pressure for ship engines in South Korea (100 mbar). The results show that the electrostatic DPF system is suitable for application to the PM reduction emitted from ships.

스크린 필터 구조 Partial Metal DPF의 PM 저감 특성 (PM Reduction Characteristics of Partial Metal DPF with Screen Mesh Filter Structure)

  • 김충희;김현철;이기수;최정황;전문수;신석신;서현규
    • 한국자동차공학회논문집
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    • 제21권3호
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    • pp.82-87
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    • 2013
  • In this work, the 1L grade integrated metal DOC/DPF filter that can install in engine manifold position was developed to investigate the effect of platinum-coating amount of filter on the improvement of filter activation temperature and reduction of particulate matter (PM). This filter was installed in 2.9L CI engine which meets the EURO-4 emission regulation. Tests for PM reduction efficiency of filter were conducted under ND-13 mode with full-load test condition. It was revealed that the time to reach the activation temperature of metal filter ($280^{\circ}C$) was shorter as the amount of platinum-coating increased. This short activation time can be helpful for the reduction of CO and HC emissions during cold start condition. At the same time, PM reduced as the coating amount increased. The reduction percentage of $DOC_{40}$, $DOC_{20}$, and $DOC_0$ were 96.7% (2.34 mg/kW'h), 95.1% (3.47 mg/kW'h), and 94.5% (3.69 mg/kW'h) compared to previous result (71.4 mg/kW'h), respectively.