• 제목/요약/키워드: Metal Powders

검색결과 577건 처리시간 0.032초

냉간 압축 하에서 금속 및 세라믹 분말에 대한 캡 모델의 연구 (A Study of the Cap Model for Metal and Ceramic Powder under Cold Compaction)

  • 이성철;김기태
    • 대한기계학회논문집A
    • /
    • 제30권11호
    • /
    • pp.1376-1383
    • /
    • 2006
  • Densification behavior of various metal and ceramic powders was investigated under cold compaction. The Cap model was proposed by using the parameters involved in the yield function for sintered metal powder and volumetric strain evolution under cold isostatic pressing. The parameters for ceramic powder can also be obtained from experimental data under triaxial compression. The Cap model was implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of various metal and ceramic powders under cold compaction. The agreement between finite element calculations from the Cap model and experimental data is very good for metal and ceramic powder under cold compaction.

전해연삭을 이용한 금형의 다듬질 가공특성 (Die Finishing Process Using Electro-Chemical Grinding)

  • 황찬해;정해도
    • 한국정밀공학회지
    • /
    • 제17권2호
    • /
    • pp.89-96
    • /
    • 2000
  • This paper describes the characteristic of die finishing to obtain smooth surface using electro-chemical grinding after cutting process. Electro-chemical grinding is possible under lower load and tool wear comparing with those in the mechanical grinding. Conventionally, if the metal bonding material of the grinding wheel is directly t contacted with workpiece, the current is circulated without electrolytic phenomena. Sometimes, electrical discharge is occurred between tool and workpiece. To cope with this problem, the metal-resin bonded pellet was used in this study. This pellet is composed of optimal volume of metal and resin powders and its characteristics are changable with the each volume of powders. Finally, high efficient die finishing is realized using metal resin bonded pellet in electro-chemical grinding.

  • PDF

Effect of Oxygen on Mechanical Properties of Metal Injection Molded Titanium and Titanium Alloy

  • Doi, Kenji;Hanami, Kazuki;Tanaka, Hideki;Teraoka, Tsuneo;Terauchi, Shuntaro
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
    • /
    • pp.771-772
    • /
    • 2006
  • Mechanical properties of metal injection molded titanium and titanium alloy parts were investigated in this study. Material powders with low oxygen content and spherical shape were obtained by electrode induction-melting gas atomization which could melt and atomize titanium and titanium alloy bars with no touch on crucible or tundish. Tensile specimens were fabricated from obtained powders by metal injection molding process. Tensile strength of the specimens increases with increasing oxygen content. This result corresponds to a tendency of wrought metal.

  • PDF

Metal Injection Moulding of Duplex Stainless Steels

  • Sotomayor, M. E.;Varez, A.;Levenfeld, B.
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.507-508
    • /
    • 2006
  • In this communication the development of a new metal injection moulding (MIM) system for duplex stainless steels is presented. The metal powders were prepared by premixing 316L and 430L stainless steels gas atomised powders in a ratio of 50:50. The binder used to prepare the feedstock was composed by HDPE and paraffin wax. Torque measurements of the mixture indicated that the maximum amount of metal was 68 vol%. The polymeric part was driven off by thermal debinding and the sintering was performed in low vacuum. The final densities were close to the theoretical ones.

  • PDF

공기와 질소 분위기에서 공침법으로 합성된 Ni1/3Co1/3Mn1/3(OH)2 분말의 특성 비교 (Characteristics of Ni1/3Co1/3Mn1/3(OH)2 Powders Prepared by Co-Precipitation in Air and Nitrogen Atmospheres)

  • 최웅희;박세련;강찬형
    • 한국분말재료학회지
    • /
    • 제23권2호
    • /
    • pp.136-142
    • /
    • 2016
  • As precursors of cathode materials for lithium ion batteries, $Ni_{1/3}Co_{1/3}Mn_{1/3}(OH)_2$ powders are prepared in a continuously stirred tank reactor via a co-precipitation reaction between aqueous metal sulfates and NaOH in the presence of $NH_4OH$ in air or nitrogen ambient. Calcination of the precursors with $Li_2CO_3$ for 8 h at $1,000^{\circ}C$ in air produces dense spherical cathode materials. The precursors and final powders are characterized by X-ray diffraction (XRD), scanning electron microscopy, particle size analysis, tap density measurement, and thermal gravimetric analysis. The precursor powders obtained in air or nitrogen ambient show XRD patterns identified as $Ni_{1/3}Co_{1/3}Mn_{1/3}(OH)_2$. Regardless of the atmosphere, the final powders exhibit the XRD patterns of $LiNi_{1/3}Co_{1/3}Mn_{1/3}O_2$ (NCM). The precursor powders obtained in air have larger particle size and lower tap density than those obtained in nitrogen ambient. NCM powders show similar tendencies in terms of particle size and tap density. Electrochemical characterization is performed after fabricating a coin cell using NCM as the cathode and Li metal as the anode. The NCM powders from the precursors obtained in air and those from the precursors obtained in nitrogen have similar initial charge/discharge capacities and cycle life. In conclusion, the powders co-precipitated in air can be utilized as precursor materials, replacing those synthesized in the presence of nitrogen injection, which is the usual industrial practice.

Development of Spherical Fine Powders by High-pressure Water Atomization Using Swirl Water Jet (II)

  • Terai, Shinji;Kikukawa, Masato;Inaba, Tsuneta;Koyama, Tadashi
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.16-17
    • /
    • 2006
  • In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle $(\omega)$. The effect of nozzle apex angle $(\theta)$ upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with $\omega=0.2$ rad (swirl water jet) and $\omega=0$ rad (conical water jet). It was found that the median diameter $(D_{50})$ of atomized powders decreased with decreasing $(\theta)$ down to 0.35 rad in each $\omega$, but under ${\theta}<\;0.35$ rad, $D_{50}$ increased abruptly with decreasing $\theta$ for $\omega=0$ rad, while it was still decreased with decreasing $(\theta)$ for $\omega=0.2$ rad.

  • PDF

세라믹 분말재료의 EPD 후막형성 기술 (EPD Thick Film Formation of Ceramic Powder Materials)

  • 소대화;전용우
    • 동굴
    • /
    • 제75호
    • /
    • pp.49-54
    • /
    • 2006
  • Electrophoretic Deposition (EPD) is the most convenient technology to deposit natural or oxide powders of nonconductive materials in alcoholic suspension solution with adding electrolyte of iodine to form ceramic thick film on metal substrate under applied electric field with double electric layer between electrode and metal substrate. In this research work, the important parameters and technical ways were studied to form EPD thick films of typical oxide ceramics of Al2O3, YBCO and tourmaline powders.

Use of Binder Treatment to Enhance Properties of Premixes

  • Gelinas, Claude;St-Laurent, Sylvain
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
    • /
    • pp.706-707
    • /
    • 2006
  • Premixes treated with a binder, such as in the FLOMET process, exhibit better flow, reduced dusting and segregation and improved productivity and part consistency compared to conventional premixes. The binder treatment is highly suitable for high performance P/M applications which often require premixes containing very fine alloying additives and excellent die filling characteristics. With this process, various binders and lubricants can be utilized in order to make premixes with unique properties. In this paper, the characteristics and performances of bonded premixes are reported.

  • PDF

초미분체 NiO/YSZ 고체산화물 복합재료의 제조특성 (Manufacture Properties of the Ultrafine NiO/YSZ Solid Oxide Composite)

  • 최창주;김창석;오무송;김태성
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
    • /
    • pp.1080-1083
    • /
    • 2001
  • Ultrafine NiO/YSZ composite powders were prepared by using a glycine nitrate process for anode material of solid oxide fuel cells. The specific surface areas of synthesized NiO/YSZ composite powders were examined with controlling pH of a precursor solution and the content of glycine. The characteristics of synthesized composite powders were examined with X-ray diffractometer, a BET method with N$_2$absorption, scanning and transmission electron microscopy. The strongly acid precursor solution increased the specific surface area of the synthesized composite powders. This is suggested to be caused by the increased binding of metal ions and glycine under a strong acid solution of pH=0.5 that lets glycine consist of mainly the amine group of NH$_3$$\^$+/. After sintering and reducing treatment of NiO/YSZ composite powders synthesized by GNP, the Ni/YSZ pellet showed ideal micro-structure very fine Ni parties of 3-5${\mu}$m were distributed uniformly and fine pores around Ni metal particles were formed, thes, leading to an increase of the triple phase boundary among gas Ni and YSZ.

  • PDF