• 소성∙가공
• /
• 제30권2호
• /
• pp.74-82
• /
• 2021

Stretch-flangeability, which is the ability of sheet steels to be deformed into complex shapes, is a critical formability property in automobile body parts. In this study, the center-hole for hole expansion test, which is normally used to evaluate the stretch-flangeability of sheet steels, was prepared by both punching and electrical discharge machining (EDM) methods. Hole expansion ratio (HER) of punched hole was far lower than the HER of EDM drilled hole because of damage/crack in hole-edge due to punching process. The effect of hole-edge condition on HER was quantified by mechanical, fractographic and geometric factors. Based on these factors, the empirical equation used to determine HER for various sheet steels was derived using non-linear regression.

• 대한치과보철학회지
• /
• 제35권1호
• /
• pp.144-164
• /
• 1997

The purpose of this study were to investigate the chemical composition, mean particle size, linear thermal expansion coefficient and metal-bonding strength of the regular opaque powder and core powder. In this study, 4 types of ceramic powders, namely Duceram Jacket Opaque powder, Duceram Opaque powder, Vita Hi-Ceram powder, Vita VMK Paint On-88 powder were used. Chemical composition was evaluated by EDS(Energy Dispersive X-ray Spectrophotometer, Oxford QX-2000, England), particle size was measured by MALVERN Instruments(MALVERN Instruments SB. OC., U.S.A.. ad linear thermal expansion coefficient was measured by dilatometer(Motoyama, Japan). Bond strength was measured by the Universal tsting machine(Istron Co., Ltd., U.S.A.). The Results were as follows : 1. Through recognition of the relative difference in chemical composition between the core powder and the regular opaque powder, the difference in the proportion of $Al_2O_3$ in each type of material is demonstrated ; Duceram Jaket Opaque powder : 30.16%, Duceram Opaque powder : 16.60%, Vita Hi-Ceram : 63.64%, Vita VMK Paint-On 88 : 16.16%. 2. There was no significant difference in the proportion of metal-bonding materials between the core powder and the regular opaque powder. 3. In the regular opaque powder, alkaline materials were incoporated in order to increase the coefficient of thermal expansion. 4. In the particle size analysis, there was no significant difference in mean particle size or in the particle size distribution between the core powder and the regular opaque powder. 5. In the thermal expansion test for temperature range of $25-600^{\circ}C$, the regular opaque powder had higher coefficient of thermal expansion than that of core powder. 6. In the 4 point flexural bending test, there was no statistically significant difference in the mean bond strength between the core powder and the opaque powder among the Duceram products.

• 한국주조공학회지
• /
• 제42권4호
• /
• pp.255-260
• /
• 2022

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 1997년도 춘계학술대회 논문집
• /
• pp.156-163
• /
• 1997

Recently, attempts have been made to be join ceramics to metals in order to make up for the brittleness of ceramics. The difference in the coefficients of linear expansion of the two materials joined at high temperature will cause residual stress, which has a strong influence on the strength of the bonded joints. In this paper, the residual stress distribution and stress intensity factors of the ceramic/metal bonded joints were analyzed by 2-dimensional elastic boundary element method. Fracture toughness tests of ceramic/metal bonded joints with an interface crack were carried out. So the advanced method of quantitative strength evaluation for ceramic/metal bonded joints is to be suggested. Fracture surface and crack propagation path were observed using scanning electron microscope.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
• /
• pp.308-312
• /
• 2003

The packaging of the integrated circuits requires knowledge of ceramics and metals to accommodate the fabrication of modules that are used to construct subsystems and entire systems from extremely small components. Composite ceramics ($Al_2O_3-SiO_2$) were tested for substrates. A stress analysis was conducted for a linear work-hardening metal cylinder embedded in an infinite ceramic matrix. The bond between the metal and ceramic was established at high temperature and stresses developed during cooling to room temperature. The calculations showed that the stresses depend on the mismatch in thermal expansion, the elastic properties, and the yield strength and work hardening rate of the metal. Experimental measurements of the surface stresses have also been made on a $Cu/Al_2O_3-SiO_2$ ceramic system, using an indentation technique. A comparison revealed that the calculated stresses were appreciably larger than the measured surface stresses, indicating an important difference between the bulk and surface residual stresses. However, it was also shown that porosity in the metal could plastically expand and permit substantial dilatational relaxation of the residual stresses. Conversely it was noted that pore clusters were capable of initiating ductile rupture, by means of a plastic instability, in the presence of appreciable tri-axiality. The role of ceramics for packaging of microelectronics will continue to be extremely challenging.

• 한국정보통신학회:학술대회논문집
• /
• 한국해양정보통신학회 2004년도 SMICS 2004 International Symposium on Maritime and Communication Sciences
• /
• pp.70-73
• /
• 2004

The packaging of the integrated circuits requires knowledge of ceramics and metals to accommodate the fabrication of modules that are used to construct subsystems and entire systems from extremely small components. Composite ceramics (Al$_2$O$_3$-SiO$_2$) were tested for substrates. A stress analysis was conducted for a linear work-hardening metal cylinder embedded in an infinite ceramic matrix. The bond between the metal and ceramic was established at high temperature and stresses developed during cooling to room temperature. The calculations showed that the stresses depend on the mismatch in thermal expansion, the elastic properties, and the yield strength and work hardening rate of the metal. Experimental measurements of the surface stresses have also been made on a Cu/Al$_2$O$_3$-SiO$_2$ceramic system, using an indentation technique. A comparison revealed that the calculated stresses were appreciably larger than the measured surface stresses, indicating an important difference between the bulk and surface residual stresses. However, it was also shown that porosity in the metal could plastically expand and permit substantial dilatational relaxation of the residual stresses. Conversely it was noted that pore clusters were capable of initiating ductile rupture, by means of a plastic instability, in the presence of appreciable tri-axiality. The role of ceramics for packaging of microelectronics will continue to be extremely challenging.

• 비파괴검사학회지
• /
• 제19권3호
• /
• pp.173-179
• /
• 1999

고주파를 이용하여 금속 표면의 원형 프레스 결함, 원형 관통 결함 및 선형 프레스 결함 등을 조사하였다. 본 실험에서는 3kHz 변조된 9.2GHz의 주파수를 사용했으며, 조사 방법으로는 반사법, 투과법, 주파수 고정법 등을 이용하였다. 고주파가 원형 프레스 결함과 원형 관통 결함에서 반사 신호의 크기가 큰 폭으로 변했다. 원형 프레스 결함에서는 반사신호에 의한 결함의 크기가 원래 크기의 2.5배로 확대되어 측정되었으며, 원형 관통 결함에서는 결함의 크기가 두 배로 확대되어 측정되었다. 또한, 선형 결함에서 고주파 반사신호의 크기는 결함폭의 증가와 함께 커졌으며, 결함 깊이가 2.4mm일 때 결함폭이 50mm에서, 결함 깊이가 1.2mm 및 0.45mm에서는 결함폭이 55mm일 때 각각 최대값을 나타냈다.

• Steel and Composite Structures
• /
• 제33권6호
• /
• pp.805-822
• /
• 2019

In this work, a simple four-variable integral plate theory is employed for examining the thermal buckling properties of functionally graded material (FGM) sandwich plates. The proposed kinematics considers integral terms which include the effect of transverse shear deformations. Material characteristics and thermal expansion coefficient of the ceramic-metal FGM sandwich plate faces are supposed to be graded in the thickness direction according to a "simple power-law" variation in terms of the "volume fractions" of the constituents. The central layer is always homogeneous and consists of an isotropic material. The thermal loads are supposed as uniform, linear, and nonlinear temperature rises within the thickness direction. The influences of geometric ratios, gradient index, loading type, and type sandwich plate on the buckling properties are examined and discussed in detail.

• 한국공간구조학회논문집
• /
• 제10권4호
• /
• pp.85-92
• /
• 2010

콘크리트의 사용은 건축 및 토목분야에서 널리 사용되어 왔으며, 센서는 콘크리트에 기능적 특성을 위해 사용되어 왔다. 손상을 스스로 나타내는 콘크리트는 이미 개발되고 있는 중에 있다. 본 연구에서 온도보상센서는 금속의 선형팽창과 체적변형을 이용한 센서이다. LED는 광센서로 고휘도이며, 이들 센서의 가격은 저가격이다. 화재하중으로 인하여 콘크리트 보의 온도보상센서가 동작하는 동안 지상 보의 LED동작으로 콘크리트 부재의 온도상승을 예측한다. 본 연구에서는 부재의 손상감지를 위해 간단한 계측방법을 이용하여 화재자현을 스스로 나타내는 콘크리트 보를 개발하기 위한 기초적 연구이다.

• 설비공학논문집
• /
• 제25권11호
• /
• pp.595-599
• /
• 2013

The pipes used in buildings are generally categorized into metallic or plastic materials. Metal pipes, such as copper and stainless steel pipes, are mainly used for water and hot water supply, and for the heating system. However, plastic pipes made of polyethylene and cross-linked polyethylene are used for floor heating, water drainage, and air vent systems. Usually, plastic pipes have thermal demerits, such as high linear expansion coefficients and bending phenomenon by hot water, although the pipes have several merits of light weight, low price, low thermal conductivity, and the comparatively high workability of metal pipes. Therefore, if those kind of demerits are overcome, plastic pipes can be easily accepted for hot water systems. This research is aimed to evaluate the applicability for vertical heating pipes of a plastic pipe system consisting of electric fusion fitting of a conductive carbon compound and propylene random glass fiber pipe, through measurement of the expansion rate and leakage in summer and winter seasons, in the apartment construction field.