• 제목/요약/키워드: Metal Composites

검색결과 737건 처리시간 0.024초

콤포케스팅법에 의해 제조된 알루미늄 금속복합재료의 동파괴 인성치에 관한 연구 (Experimental Investigation of the Dynamic Fracture Toughness for Aluminum Alumina Whisker Metal Matrix Composites)

  • Kim, M.S.;Lee, H.C.
    • 한국정밀공학회지
    • /
    • 제10권3호
    • /
    • pp.152-160
    • /
    • 1993
  • This paper presents experimental study of the static and dynamic fracture toughness behavior of a A1-6061 aluminum alloy reinforced alumina( .delta. -A1$_{2}$0$_{3}$) whiskers with 5%, 10%, 15% volume fraction. The static fracture tests using three-point bending specimen were performed by UTM25T. And drop weight impact tester performing dynamic fracture tests was used to measure dynamic locads applied to a fatigue-precracked specimes. The oneset of crack initiation was detected uwing a strain gage bonded near a crack tip. The value of static fracture toughness $K_{IC}$ and dynamic fracture toughness $K_{ID}$ were decided on the basis of linear elastic fracture mechanics. The effects of fiber volume fraction and loading on fracture toughness were investigated. The distribution of whiskers, bonding state and fracture interfaces involved in void, fiber pull-out state were investigated by optical microscopy(OM) and scanning electron microscopy(SEM)

  • PDF

Al/SiCp 복합재료에서 보강재 표면의 금속 피복층이 젖음성과 계면 강도에 미치는 영향 (Effects of Metal Coating on SiCp on Wettability and Interfacial Strength of Al/SiCp Composites)

  • 이경구;이도재
    • 한국주조공학회지
    • /
    • 제15권4호
    • /
    • pp.360-367
    • /
    • 1995
  • Effects of metal coating treatment on SiC particle on wetting behavior and interfacial strength were studied. Experimental variables are included types of coated metallic films such as Cu and Ni-P, and temperatures of heat-treatment under vacuum. The experimental results concerning wetting phenomena of liquid Al on SiC, showed that coating treatment of metallic film on SiC particles remarkably improves the wetting behavior of liquid Al on SiC, especially in the case of Ni-P coating. The interfacial strength of Al/SiC composites made of coated SiC plate was higher than that of the composite with non-coated SiC plate although the coating treatment was not perfect.

  • PDF

전자기식 교반법을 이용한 입자강화형 금속복합재료의 제조 및 Thixoforming을 위한 재가열 공정 (Fabrication of Particulates Reinforced Metal Matrix Composites by Electro-Magnetic Stirring and Reheating Process for Thixoforming)

  • 임해정;강충길;조형호
    • 소성∙가공
    • /
    • 제9권5호
    • /
    • pp.494-503
    • /
    • 2000
  • The electro-magnetic stirring and mechanical process were applied to fabricate particulate metal matrix composites(PMMCs) with various particle size. The mechanical test on PMMCs was carried out in order to clarify the effect of 76 heat treatment on tensile behaviors. In order to study the thixoforming of PMMCs, fabricated billet are reheated by using the coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation has been investigated with the calculated solid fraction theory based on a function of matrix alloy and volume fraction of reinforcement.

  • PDF

가압함침법에 의한 고열전도도-저열팽창계수 SiCp/Al 금속복합재료의 제조공정 및 특성평가 (Fabrication Process and Characterization of High Thermal Conductivity-Low CTE SiCp/Al Metal Matrix Composites by Pressure Infiltration Casting Process)

  • 이효수;홍순형
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
    • /
    • pp.83-87
    • /
    • 1999
  • The fabrication process and thermal properties of 50~71vol% SiCp/Al metal matrix composites (MMCs) were investigated. The 50~71vol% SiCp/Al MMCs fabricated by pressure infiltration casting process showed that thermal conductivities were 118~170W/mK and coefficient of thermal expansion (CTE) were 9.5~$6.5{\times}10^{-6}/K$. Specially, the thermal conductivity and CTE of 71vol%SiCp/Al MMCs were 115~156W/mK and 6~$7{\times}10^{-6}/K$. respectively, which showed a improved themal properties than the conventional electronic packaging materials such as ceramics and metals.

  • PDF

Saffil/SiCp을 이용한 금속 복합재료의 상온 마모 거동 (Wear Behavior of Saffil/SiCp reinforced Metal Matrix Composites at the room temperature)

  • 조종인;한경섭
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
    • /
    • pp.46-49
    • /
    • 2003
  • Aluminum based metal matrix composites(MMCs) are well known for their high specific strength, stiffness and hardness. They are gaining further importance because of their high wear resistance. In this study, Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15% and Al/Saffil-5%/SiC(particle type)-15% hybird MMCs' wear behavior were characterized by the pin-on-disk test under various normal load The superior wear resistance was exhibited at Al/Saffil-5%/SiC(particle type)-15% MMCs. And this MMCs' predominant wear mechanism is subsurface cracking in the low load wear regime. Others(Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15%) showed the similar wear resistance with each other at the same test condition. In the low load & room temperature condition, the wear resistance was improved due to the high hardness of the ceramic reinforcements. As the test load increased, the wear properties were governed by the wear properties of matrix.

  • PDF

가압소결에 의한 PTFE/AI 복합재료 제조 (Fabrication of PTFE/Al Composite Materials by Hot Press Process)

  • 이길근;김우열
    • 한국분말재료학회지
    • /
    • 제9권2호
    • /
    • pp.103-109
    • /
    • 2002
  • To investigate the fabrication possibility of a polymer particle dispersed metal matrix composite, polytetrafluorothylene (PTFE) particles were incorporated into the Al by the powder metallurgy process. The characteristics of a PTFE/Al composite were evaluated by measuring the density and hardness, and analysis of XRD, FT-Raman and microstructure. And wear properties of these composites were evaluated under the dry wear condition. It was possible to obtain the PTFE particles stably dispersed Al matrix composites by the hot press process at the sintering temperature of $500^{\circ}C$. The wear coefficient of a PTFE/Al compoite decreased with increasing of the volume fraction of PTFE. The wear weight of a PTFE/Al composite increased with increasing of the volume fractionof PTFE in the range of 0~10 vol.%PTFE, and showed maximum value at 10 vol.%PTFE, and then decreased at 20vol.%PTFE.

중공형 금속복합재료의 Thixoforging 금형설계 및 공정해석 (Thixoforging Die Design and Process Analysis of Hollow Shape Part with Metal Matrix Composites)

  • 허재찬;이승후;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 추계학술대회 논문집
    • /
    • pp.268-271
    • /
    • 2001
  • The die design of the liquid and semi-solid forming process is performed by CAE technology, The die design by the computer simulation has some advantages compared with the conventional method which has been performed by the designer's experiences in trials and emu. The defect zones such as porosity and shrinkage has been predicted by simulation results. The result of the numerical analysis for the proposed casting condition shows the characteristics of thixotropic flow, and was used to determine the geometry of the gating system and die cavity. The optimized production conditions were also proposed by result of computer aided engineering.

  • PDF

Effect of Powder Size on Infiltration Height in Producing MgO Reinforced Al Matrix Composite by Vacuum Infiltration Method

  • Calin, Recep;Citak, Ramazan
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
    • /
    • pp.1271-1272
    • /
    • 2006
  • The vacuum infiltration method is one of the composite producing methods. There are several parameters in composite production by vacuum infiltration. One of them is particle size of reinforcement in particulate reinforced composites. In this study, MgO powder and Al were used as reinforcement and matrix respectively. MgO powders with different size and amount to give same height were filled in quartz tubes and liquid metal was vacuum infiltrated into the MgO powder under same vacuum condition and for same time. Infiltration height was measured and microstructure and fracture behavior of composite were investigated. It has been found that infiltration height and fracture strength were increased with particulate reinforcement sizes. It has also been determined that molten metal temperature facilitates infiltration.

  • PDF

반도체 heatsink용 고부피분율 SiCp/Al 금속복합재료의 제조공정 및 열적특성분석 (Fabrication Process and Analysis of Thermal Properties of High Volume Fraction SiCpi/Al Metal Matrix Composites for Heatsink Materials)

  • 이효수;홍순형
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
    • /
    • pp.58-62
    • /
    • 2000
  • The fabrication process and analysis of thermal properties of 50~76vo1% SiCp/Al metal matrix composites(MMCs) for heatsink materials in electronic packaging were investigated. The 50~76vo1% SiCp/Al MMCs fabricated by pressure infiltration casting process showed that thermal conductivities were 85~170W/mK and coefficient of thermal expansion(CTE) were ranged 10~6ppm1k. Specially, the thermal conductivity and CTE of 71vo1%SiCp/Al MMCs were ranged 115~156W/mK and 6~7ppm/K. respectively, which showed a improved thermal properties than the conventional electronic packaging materials such as ceramics and metals.

  • PDF

A dragonfly inspired flapping wing actuated by electro active polymers

  • Mukherjee, Sujoy;Ganguli, Ranjan
    • Smart Structures and Systems
    • /
    • 제6권7호
    • /
    • pp.867-887
    • /
    • 2010
  • An energy-based variational approach is used for structural dynamic modeling of the IPMC (Ionic Polymer Metal Composites) flapping wing. Dynamic characteristics of the wing are analyzed using numerical simulations. Starting with the initial design, critical parameters which have influence on the performance of the wing are identified through parametric studies. An optimization study is performed to obtain improved flapping actuation of the IPMC wing. It is shown that the optimization algorithm leads to a flapping wing with dimensions similar to the dragonfly Aeshna Multicolor wing. An unsteady aerodynamic model based on modified strip theory is used to obtain the aerodynamic forces. It is found that the IPMC wing generates sufficient lift to support its own weight and carry a small payload. It is therefore a potential candidate for flapping wing of micro air vehicles.