• Title/Summary/Keyword: Metal Composites

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A Study on the Improvement of Fatigue Strength in Particulate Reinforced Metal Matrix Composites at Elevated Temperatures (입자강화 금속기 복합재료의 고온 피로강도 향상에 관한 연구)

  • Sin, Hyeong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1146-1154
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    • 2000
  • Fatigue strength of NiAl and Ni$_3$Al particulate reinforced aluminum alloy composites fabricated by the diecasting method was examined at room and elevated temperatures. The results were compared wit h that of SiC particulate reinforced one. The particulate reinforced composites showed some improvement in the static and fatigue strength at elevated temperatures when compared with that of Al alloy. The composites reinforced by intermetallic compound particles showed good fatigue strengths at elevated temperatures especially $Ni_3AI_{p}/Al$ alloy composite showed good fatigue limit up to high temperature of 30$0^{\circ}C$. Adopting intermetallic compound particle as a reinforcement phase, it will be possible to develop MMC representing better fatigue property at elevated temperature.

Effect of Volume fraction of SiC Particle Reinforcement on the Wear Properties of 6061AI Composites (6061AI 복합재료 마모특성에 미치는 SiC입자 강화재 체적분율의 영향)

  • Kim, Heon-Joo
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.2
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    • pp.82-92
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    • 2002
  • In the present investigation wear behavior of the 6061AI composites reinforced with 5, 10, 20% SiC particles for dry sliding against a SM45C counterface was studied as a function of load and sliding velocity. Sliding wear tests were conducted at two loads(19.6 and 49N) and three sliding velocities(0.2, 1 and 2 m/sec) at constant sliding distance of 4000 m using pin-on-disk machine under room temperature. Presence of SiC reinforcement particles in the composites has displayed a transition from mild to severe wear at relatively higher applied load and sliding velocity compare to that of the matrix metal. As the volume fraction of SiC particles increased, the transition moved to a more severe wear conditions. Eventually, mild wear prevailed at a most severe wear conditions in this study, that was 49N load and 2 m/sec sliding velocity in 20% SiC particle/6061AI composite.

Investigation of Microstructure Inhomogeneity in SiCp-reinforced Aluminum Matrix Composites

  • Gacsi, Zoltan;Gur, C.Hakan;Makszimus, Andrea;Pieczonka, Tadeusz
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1303-1304
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    • 2006
  • The type, volume fraction, size, shape and arrangement of embedded particles influence the mechanical properties of the particle reinforced metal matrix composites. This presents the investigation of the SiC particle and porosity distributions in various aluminum matrix composites produced by cold- and hot-pressing. The microstructures were characterized by optical microscopy and stereological parameters. SiC and porosity volume fractions, and the anisotropy distribution function were measured to establish the influence of the consolidation method.

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Characteristics of SiC Whisker-Reinforced LAS Matrix Composites Fabricated by the Mixed Colloidal Route and the Sol-Gel Process (콜로이드 혼합법 및 Sol-Gel 법에 의해 제조한 SiC 휘스커 강화 LAS 기지 복합체의 특성)

  • 김광수;장현명;정창주;백용기
    • Journal of the Korean Ceramic Society
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    • v.28 no.12
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    • pp.1012-1018
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    • 1991
  • SiC whisker-reinforced LAS matrix composites were developed by a mixed colloidal processing route. An optimization of processing conditions was made using the zeta potential data of silica, boehmite, and SiC whisker dispersions. Similarly, the SiC whisker-reinforced composites were also fabricated by the conventional sol-gel process using the hydrolysis-condensation reaction of relevant metal alkoxides. The composites fabricated by the mixed colloidal processing route were characterized by a uniform spatial distribution of SiC whisker throughout the matrix. The fracture toughness increased from 1.3 MPa.m1/2 for the LAS specimen to 5.0 Mpa.m1/2 for the hot-pressed composite (95$0^{\circ}C$ and 20 MPa for 20 min) containing 20 wt% SiC whisker. The increase in fracture toughness appears to result mainly from the crack deflection and the crack bridging by whiskers with some additional toughenings from the whisker pullout and the matrix prestressing mechanisms.

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Microscopic analysis of metal matrix composites containing carbon Nanomaterials

  • Daeyoung Kim;Hye Jung Chang;Hyunjoo Choi
    • Applied Microscopy
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    • v.50
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    • pp.4.1-4.10
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    • 2020
  • Metallic matrix composites reinforced with carbon nanomaterials continue to attract interest because of their excellent mechanical, thermal, and electrical properties. However, two critical issues have limited their commercialization. Uniform distribution of carbon nanomaterials in metallic matrices is difficult, and the interfaces between the nanomaterials and matrices are weak. Microscope-based analysis was recently used to quantitatively examine these microstructural features and investigate their contributions to the composites' mechanical, thermal, and electrical properties. The impacts of the microstructure on these properties are discussed in the first section of this review. In the second section, the various microscopic techniques used to study the distribution of carbon nanomaterials in metallic matrices and their interfaces are described.

Nanocomposites for microelectronic packaging

  • Lee, Sang-Hyeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.99.1-99.1
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    • 2016
  • The materials for an electronic packaging provide diverse important functions including electrical contact to transfer signals from devices, isolation to protect from the environment and a path for heat conduction away from the devices. The packaging materials composed of metals, ceramics, polymers or combinations are crucial to the device operating properly and reliably. The demand of effective charge and heat transfer continuous to be challenge for the high-speed and high-power devices. Nanomaterials including graphene, carbon nanotube and boron nitride, have been designed for the purpose of exploiting the high thermal, electrical and mechanical properties by combining in the matrix of metal or polymer. In addition, considering the inherent electrical and surface properties of graphene, it is expected that graphene would be a good candidate for the surface layer of a template in the electroforming process. In this talk, I will present recent our on-going works in nanomaterials for microelectronic packaging: 1) porous graphene/Cu for heat dissipations, 2) carbon-metal composites for interconnects and 3) nanomaterials-epoxy composites as a thermal interface materials for electronic packaging.

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Reheating Process of Particulates Reinforced Metal Matrix Composites for Thixoforming (Thixoforming을 위한 입자강화형 금속복합재료의 Reheating 공정)

  • 이동건;안성수;강충길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.218-223
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    • 2000
  • A both mixing process of electro-magnetic stirring and mechanical process technique were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The PMMCs were tested for their tensile test for with and without heat treatment with T6. PMMCs fabrication processing conditions for both electrical and mechanical process are also suggested. In order to thixoforming of PMMCs, fabricated billet are reheated by using the optimal coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation are investigated with calculated solid fraction theory proposed as a function of matrix alloy and volume fraction of reinforcement.

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Fabrication Process and Characterization of High Thermal Conductivity-Low CTE SiCp/Al Metal Matrix Composites for Electronic Packaging Applications (전자패키징용 고열전도도-저열팽창계수 SiCp/Al 금속복합재료의 제조공정 및 특성평가)

  • 이효수;홍순형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.190-194
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    • 2000
  • The fabrication process and thermal properties of 50∼76vo1% SiCp/Al metal matrix composites (MMCs) were investigated. The 50∼76vo1% SiCp/Al MMCs fabricated by pressure infiltration casting process showed that thermal conductivities were 85∼170W/mK and coefficient of thermal expansion (CTE) were ranged 10∼6ppm/K. Specially, the thermal conductivity and CTE of 71vo1%SiCp/Al MMCs were ranged l15∼156W/mK and 6∼7ppm/K, respectively, which showed a improved thermal properties than the conventional electronic packaging materials such as ceramics and metals.

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Analysis of Stress-Strain Hysteresis Behavior in Metal Composites (단섬유 금속복합재료의 응력-변형률 히스테리시스 거동 해석)

  • 김홍건
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.132-139
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    • 1997
  • The strengthening mechanism of short fiber or whisker reinforced metal matrix composites has been studied by a continuum mechanics treatment utilizing finite element analysis (FEM). To assess the tensile and compressive constitutive responses, a constraint-unconstraint comparative study based on stree-strain hysteresis loop has been performed. For analysis procedures, the aligned axisymmetric single fiber model and the stress grouping technique have been implemented to evaluate the domain-based field quantities. Results indicated that the development of significant triaxial stresses within the matrix both for the tensile and compressive loading, due to the constraint imposed by reinforcements, provides and important contribution to strengthening. It was also found that fiber stresses are not only sensitive to the fiber/fiber interaction effects but also substantially contribute to the composite strengthening both for the tensile and compressive loading.

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Design of AF Lens Actuator using IPMC-EMIM (IPMC-EMIM을 이용한 AF Lens Actuator 설계)

  • Kim, Sung-Joo;Kim, Chul-Jin;Yang, Hyun-Seok;Park, Young-Pil;Park, No-Cheol;Park, Gang-Ho;Lee, Hyung-Gun;Choi, Nak-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.829-833
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    • 2007
  • IPMC-EMIM (Ionic Polyer Metal Composites + 1-ethyl-3- methyl imidazolium trifluromethane sulfonate, EMIM-Tfo) is fabricated by substituting ionic liquid for water in Nafion film, which improves water sensitiveness of IPMC and guarantees uniform performance regardless of the surrounding environment. In this paper, we will introduce the design and analysis of AF Lens Actuator using IPMC-EMIM. We will briefly introduce the procedure of fabrication of IPMC-EMIM first, and proceed on to define the necessary variables, analyze performance by changing the value of the variables, make a designed AF Lens Actuator, and measure the performance of one of them.

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