• 제목/요약/키워드: Melting efficiency

검색결과 170건 처리시간 0.022초

알루미늄 캔 스크랩의 용탕처리 시 알루미늄 합금 회수에 미치는 플럭스의 영향 (Effect of Flux on Recovery of Aluminum During Molten Metal Treatment of Aluminum Can Scrap)

  • 한철웅;안병두;김대근;이만승;김용환
    • 자원리싸이클링
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    • 제29권1호
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    • pp.70-80
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    • 2020
  • 본 연구에서는 유도로를 사용하여 알루미늄 캔 스크랩의 재활용 효율을 플럭스 종류와 혼합 비율의 영향에 대해 조사하였다. 알루미늄 캔 제조 공정에서 발생한 알루미늄 캔 스크랩의 표면 코팅층 약 500 ℃에서 30 분간 열처리를 통해 제거가 가능하였다. 용해 공정 온도는 알루미늄 합금 용해 온도보다 높은 온도로 설정하였고, 플럭스 종류와 혼합 비율에 따른 용탕처리를 진행하였다. 그 결과, 750 ℃에서 3 wt.%의 플럭스(Salt flux와 MgCl2 혼합비율 70:30)의 조건에서 알루미늄을 최적으로 회수 할 수 있었다. 회수된 Al합금은 인장강도 249 MPa과 연신율 14 %로써 Al5083 소재와 거의 동일한 기계적 특성을 나타냄을 알 수 있었다.

레이저 키홀 용접의 열원 모델링: Part 1-비드 용접 (Heat Source Modeling of Laser Keyhole Welding: Part 1-Bead Welding)

  • 이재영;이원범;유중돈
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.48-54
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    • 2005
  • Laser keyhole welding is investigated using a three-dimensional Gaussian heat source, and the heat source parameters such as the keyhole depth, welding efficiency and power density distribution factor are determined in a systematic way. For partial penetration, the keyhole depth is same as the penetration and is predicted using the experimental data. The welding efficiency is calculated using the ray-tracing method and the power density distribution factor is determined from the bead shape. Full penetration is classified into the transition, normal and excessive modes depending on the degree of keyhole opening. Thermal analysis of the bead-on-plate welds is conducted using the Gaussian heat source, and the calculated weld geometries show reasonably good agreements with the experimental results.

(Cd+Te)막의 소결조건이 CdS/CdTe 태양전지의 특성에 미치는 영향 (Effects of sintering conditions of (Cd+Te) films on the properties of sintered CdS/CdTe solar cells)

  • 노재성;임호빈
    • E2M - 전기 전자와 첨단 소재
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    • 제1권1호
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    • pp.26-34
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    • 1988
  • Sintered CdS/CdTe solar cells have been farbricated by coating a (Cd+Te) slurry on sintered CdS films followed by the sintering at 625.deg.C for one hour with various heating rates. When cadmium and tellurinm powders are used instead of CdTe powder to form CdS/CdTe junction, CdTe is formed in the temperature range of 290.deg.C-400.deg.C. The microstructure of the CdTe films depends strongly on the heating rate of the sintering due to the low melting temperature and the high vapor pressure of the elemental Cd and Te. An optimum heating rate obtain CdTe films with uniform and dense microstructure which, in turn, improves the efficiency of the sintered CdS/CdTe solar cells. All-polycrystalline CdS/CdTe solar cells with an efficiency of 9.57% under 50mW/cm$^{2}$ tungsten light have been farbricated by using a heating rate of 14.deg.C/min.

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니들펀칭법, 열융착법에 의한 실크 부직포의 제조 및 특성 (Preparation of Silk Nonwoven Fabrics by Needle Punching, Thermal Bonding and its properties.)

  • 이기훈;강경돈;정병희;주창환;남중희
    • 한국잠사곤충학회지
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    • 제41권3호
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    • pp.205-210
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    • 1999
  • Silk nonwoven fabrics are prepared by needle punching and thermal bonding with silk waste. To enhance the carding efficiency, the degumming rate was controlled with sodium hydrogen sulfite solution. The amount of the remained sericin was 3%(S-3), and 6%(S-6). Mixing wool and LMP(Low melting polyester) with the silk, to improve carding efficiency, was also effective. Following items were tested with prepared silk nonwovon fabrics : weight, thickness, compression, tensile strength, heat insulation, water absorption, and deodorization. The results show that the silk nonwoven fabrics could be used for apparels and new biomaterials.

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냉이온수기 냉각시스템에 관한 열유동 해석 (Thermal-flow Analysis of the Cooling System in the Medicated Water Electrolysis Apparatus)

  • 전성오;이상준;이종철;김윤제
    • 한국유체기계학회 논문집
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    • 제14권3호
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    • pp.33-38
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    • 2011
  • Medicated water electrolysis apparatus, which electrolyzes water into acidic water and alkaline water, was in the spotlight as becoming known the effect of alkaline water. It is known as good for health as removing active oxygen in the human's body and promoting digestion. But, the customers could not get that desired water temperature because these apparatuses are directly connected with a water pipe. So, the cooling system was developed for controlling the temperature of the alkaline water. One of the typical way is to store water in water tank and control the temperature. But, in this way, storing water can be polluted impurities coming from outside. For protecting this pollution, the cooling system based on indirect heat exchange method through phase change between water and ice was developed. In this study, we have calculated efficiency of the cooling system with phase change by experiment and commercial CFD(Computational Fluid Dynamics) code, ANSYS CFX. To consider the effect of latent heat that is generated by melting ice, we have simulated two phase numerical analyses used enthalpy method and found the temperature, velocity, and ice mass distribution for calculating the efficiency of cooling. From the results of numerical analysis, we have obtained the relationship between the cooling efficiency and each design factor.

플라즈마 용융 공정시의 폐열 재활용 연구 (A Study on Waste Heat Recycling of Plasma Melting System)

  • 김성중
    • 유기물자원화
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    • 제14권3호
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    • pp.85-90
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    • 2006
  • 플라즈마 용융로에 설치된 폐열 보일러를 실측치와 근접한 모의 보일러를 설계하여 CFD(전산유체역학) 프로그램을 이용하여 얻어진 보일러 내에서의 유해가스발생 및 열 유동현상에 대한 열 설계 능력 확보와 폐열보일러 효율 개선에 대한 연구를 수행하는데 목적이 있다. 보일러 내에서의 온도변화 및 연소가스의 공기 유동, 부식성 가스의 영향으로 인해 보일러 내부에서의 부식위치 및 클링커 생성여부에 관한 연구를 통해 효율적인 보일러의 구조 설계 및 에너지 재활용방안에 이용하고자 한다. 연구결과 플라즈마 용융로에 설치된 보일러 설비는 2차 연소로 출구에서 배출되는 약 $1,200^{\circ}C$의 연소가스를 약 $450^{\circ}C$까지 냉각시킬 수 있는 설계조건을 만족시켰다. 반면 유해가스 유동 결과 보일러 입구 부분의 상단부와 하단부에 부식성 가스 (SOx, HCl)의 영향으로 인하여 부식 및 클링커 생성이 보일러의 다른 위치보다 쉽게 발생될 것으로 예상된다. 이로 인해 보일러 내 외관벽의 부식으로 보일러의 수명 단축 및 효율적인 폐열을 재활용 할 수 없다고 예상된다. 이에 따른 저온 및 고온 부식 방지대책에 대한 세심한 고려가 필요하다 하겠다.

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아크 용융로에서 방사성 알루미늄 폐기물의 용융특성 (Melting Characteristics for Radioactive Aluminum Wastes in Electric Arc Furnace)

  • 민병연;송평섭;안준형;최왕규;정종헌;오원진;강용
    • 방사성폐기물학회지
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    • 제4권1호
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    • pp.33-40
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    • 2006
  • 한국원자력연구소 내의 연구용 원자로(TRIGA II, III) 해체 시 발생한 방사성 알루미늄 해체 폐기물의 감용 및 제염 특성을 평가하기 위해 아크로에서 알루미늄의 용융 특성 및 방사성 핵종의 분배 특성에 대한 연구를 수행하였다. 알루미늄 폐기물은 흑연전극(graphite electrode)을 이용한 전기아크로에서 4가지 종류의 플럭스$(A:NaCl-KCl-Na_3AlF_6,\;B:NaCl-NaF-KF,\;C:CaF_2,\;D:LiF-KCl-BaCl_2)$를 함께 첨가하여 용융시켰다. 또한 알루미늄의 용융 시 방사성 핵종의 분배 특성을 고찰하기 위해 알루미늄 시편에 방사성 모의 핵종인 코발트, 세슘, 스트론튬의 화합물을 오염시킨 후 혹연도가니에 넣어 알루미늄 용융실험을 수행하였다. 전기아크로에서 알루미늄의 용융실험을 수행한 결과 플럭스의 종류에 따라 다소 차이는 있으나 플럭스의 첨가에 의해 알루미늄 용융체의 유동성이 증가됨을 확인할 수 있었다. 아크 용융에 의해 생성된 슬래그의 발생량은 플럭스 A와 B를 첨가한 알루미늄 용융실험에 비해 플럭스 C와 D를 첨가한 실험에서 상대적으로 많은 양이 생성됨을 알 수 있었으며, 첨가된 플럭스의 양이 증가할수록 이에 비례하여 슬래그의 발생량이 증가함을 알 수 있었다. 슬래그(slag)의 XRD 분석을 통해 방사성 핵종이 주괴에서 슬래그 상으로 이동한 후 슬래그를 구성하고 있는 산화알루미늄과 결합하여 안정한 화합물로 슬래그 상에 포집됨을 알 수 있었다. 알루미늄 폐기물의 용융시 Co의 분배율은 플럭스를 첨가한 경우에 보다 높은 제염계수를 나타냈으며, 모든 플럭스에서 40% 이상의 제염 효과를 나타내었다. 반면에 휘발성 핵종인 Cs과 Sr은 주괴로부터 98% 이상이 제거되어 대부분이 슬래그상과 분진으로 이동되는 특성을 확인할 수 있었다.

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고온부 냉각을 위한 스월챔버내의 유동 및 열전달 해석 (Analysis of Flow and Heat Transfer in Swirl Chamber for Cooling in Hot Section)

  • 이강엽;김형모;한영민;이수용
    • 한국전산유체공학회지
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    • 제7권3호
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    • pp.9-16
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    • 2002
  • Most of modem aerospace gas turbines must be operated at a gas temperature which is several hundreds of degrees higher than the melting temperatures of the materials used in their construction. Complicated cooling schemes need to be employed in the combustor walls and in the high pressure turbine stages. Internal passages are cast or machined into the hot sections of aero-gas turbine engines and air from the compressor is used for cooling. In many cases, the cooling system is engineered to utilize jets of high velocity air, which impinge on the internal surfaces of the components. They are categorized as 'Impinging Cooling Method' and 'Vortex Cooling Method'. Specially, research of new cooling system(Vortex Cooling Method) that overcomes inefficiency of film cooling and limitation of space. The focus of new cooling system that improves greatly cooling efficiency using less amount of cooling air on surface heat transfer elevation. Therefore, in this study, a numerical analysis has been peformed for characteristics of flow and heat transfer in the swirl chamber and compared with the flow measurements by LDV. Especially, for understanding high heat transfer efficiency in the vicinity of wall, we considered flow structure, vortex mechanism and heat transfer characteristics with variation of the Reynolds number.

Preparation and characterization of ibuprofen-loaded alginate microspheres using ethylenediamine as a crosslinker

  • Maiti, Sabyasachi;Sa, Biswanath
    • Advances in Traditional Medicine
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    • 제8권2호
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    • pp.178-186
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    • 2008
  • In this study, ionotropic gelation method was used for the preparation of ibuprofen-loaded calcium alginate (CALG) and ethylenediamine (EDA) treated calcium alginate (EDA-CALG) microspheres. The effect of EDA-treatment on drug entrapment efficiency, particle size, morphology, swelling behavior and in vitro release characteristics of the microspheres was investigated by varying its concentration from 0.5 to 2% (v/v). The reduction in drug entrapment efficiency by a maximum of 44.60% was noted for EDA-CALG microspheres compared to untreated CALG microspheres. The particle size and swelling index of EDA-CALG microspheres were reduced with increasing EDA concentration. All the microspheres were observed to retain their spherical shapes with rough surfaces. EDA-CALG microspheres prepared using 1% and 2% v/v EDA, released almost all of its content within 7 h in pH 6.8 phosphate buffer, however, CALG microspheres were found to release the same within 3 h. The intensity of melting endothermic peak of ibuprofen reduced significantly at lower drug load as experienced from DSC thermograms. The FT-IR spectrum of pure ibuprofen, ibuprofen-loaded CALG and EDA-CALG microspheres showed the characteristic band of C = O stretching vibration of ibuprofen. Hence, this study revealed that EDA can be employed for the preparation of ibuprofen-loaded CALG microspheres to retard the drug release to some extent.

고온부 냉각을 위한 스월챔버내의 유동 및 열전달 해석 (Analysis of Flow and Heat Transfer in Swirl Chamber for Cooling in Hot Section)

  • 이강엽;김형모;한영민;이수용
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2002년도 춘계 학술대회논문집
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    • pp.71-78
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    • 2002
  • All modem, aerospace gas turbines must operate with hot stage gas temperature several hundreds of degrees hotter than the melting temperatures of the materials used in their construction. Complicated cooling schemes need to be employed in the combustor walls and In the high pressure turbine stages. Internal passages are cast or machined into the hot sections of aero-gas turbine engines and air from the compressor is used for cooling. In many cases, the cooling system is engineered to utilize jets of high velocity air, which impinge on the internal surfaces of the components. They are divided by Impinging cooling method and Vortex cooling method. Specially, Research of new cooling system(Vortex cooling method) that overcome inefficiency of film cooling and limitation of space. The focus of new cooling system that improve greatly cooling efficiency using quantity's cooling air which is less is set in surface heat transfer elevation. Therefore, In this study, the numerical analysis have been performed for characteristic of flow and thermal in the swirl chamber and compared with the flow field measurement by LDV. especially, for understanding of high heat transfer efficiency in vicinity of wall. we considered flow structure and mechanism of vortex and heat transfer characteristic in variation of Reynolds number.

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