• 한국주조공학회지
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• 제31권5호
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• pp.267-273
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• 2011

Erosion and thermal shock resistance of several refractory materials have been investigated, which are expected to be used as nozzles in a planar flow casting equipment for amorphous alloys. The test was conducted on five materials; graphite, boron nitride, fused silica, alumina and zirconia. Test specimens were preheated and dipped into the melt of carbon steel and amorphous alloys. Some test specimens were rotated to develop high erosion and to shorten the test periods. Fused silica and boron nitride specimens showed the excellent erosion and thermal shock resistance irrespective of the kind of melt and melting atmosphere.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2002년도 추계학술발표대회 논문집
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• pp.131-134
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• 2002

Braided carbon fiber reinforced Al matrix composites were developed and characterized. Braided carbon fiber preforms with braiding angles of $30^{\circ}$, $45^{\circ}$ and $60^{\circ}$ were manufactured by using a braiding machine. The manufactured braided carbon fibers were used as reinforcement to fabricate Al matrix composites by employing a pressure infiltration casting method. In the processing of pressure infiltration casting, important processing parameters such as melting temperature, preheating temperature of preform and applied pressure were optimized. Prediction of elastic constants on composites was performed by using the volume averaging method, which utilizes the coordinate transformation and the averaging of stiffeness and compliance constants based upon the volume of each reinforcement and matrix material. The elastic moduli of composites were evaluated by using Resonant Ultrasound Spectroscopy(RUS) method and compared with the elastic moduli obtained from static tensile test method.

• 한국주조공학회지
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• 제7권1호
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• pp.28-37
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• 1987

The progression of the solidification wave front in V-section and finned casting was studied by use of the pour-out test, employed with high. Purity aluminum. The results obtained were as follows; a) The shape of solidification wave front at the inside and outside corners did not change according to solidification time, but it changes according to the corner angles at a given molding and melting condition. b) The cooling fin effect could be repserented as functions of solidification time and fin sise, and this result could be applied to enhance the accuracy of the section modulus method in the design of T and V section.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2006년도 춘계학술발표대회 및 제10회 신소재 심포지엄 논문개요집
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• pp.7.1-7.1
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• 2006

• 전기학회논문지
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• 제61권1호
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• pp.70-74
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• 2012

Copper die casting motor (CDM) has a better design flexibility than aluminium die casting motor (ADM) because of the higher conductivity of copper. However, CDM has an economic and manufacturing weak point due to high copper price and high melting temperature compared to ADM. This paper describes a comparison of the design parameters, specifications, performances and material cost between CDM and ADM of 5.5kW_6P.

• 대한치과기공학회지
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• 제2권1호
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• pp.21-24
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• 1980

This experiment was intended to obtain a prefect casting body the same as the original wax patterns by melting metal into the opening of the ring. The investment ring was dried to the temperature between 600 and 700, when the wax pattern would be completely melted to leave an empty mould made in the ring. The main point to studied was the investing process for perfect casting body. This process was experimented on several important factors: the size and spatulation of investment particles, purity of wax patterns, investing time after the completion of model, and investing temperature. The results obtained from the above experiment were as follows: A desirable cast body with no fissure or pore would be mode by investing with smaller particles in the first time and with larger onces in the second, both at the temperature between 180.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집B
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• pp.235-240
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• 2001

This study presents experimental work on phase change heat transfer, in order to increase heat transfer rate, ultrasonic vibrations were introduced. Solid-liquid phase change occurs in a number of situations of practical interest. This study reveal that ultrasonic vibrations accompany the effects like agitation, acoustic streaming, cavitation, and oscillating fluid motion. Such effects are a prime mechanism in the overall melting process when ultrasonic vibrations are applied. Some common examples include the melting of edible oil, metallurgical process such as casting and welding, and materials science applications such as crystal growth. Therefore, this study presented the effective way to enhance phase change heat transfer.

• 한국주조공학회지
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• 제30권6호
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• pp.224-230
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• 2010

To prevent oxidation of Mg melt, $SF_6$ gas has been generally used for Mg alloys during melting and casting as a cover gas. The use of $SF_6$ gas, however, will be restricted owing to its crucial impact on global warming. Non-$SF_6$ process during melting and casting in diecasting industry has been proved with Eco-Mg alloys by a simple addition of small amount of CaO into Mg alloys. This paper shows non-$SF_6$ diecasting procedures for 0.7wt% CaO added AZ91D Eco-Mg alloys. Cold-chamber diecasting was performed under $CO_2$ atmosphere without $SF_6$ gas. An increment of mechanical properties, especially strength and ductility of Eco-Mg alloys is, in part, due to high-quality melt, refined grain size and $Al_2Ca$ second phase strengthening. Microstructures and mechanical properties of 0.7wt% CaO added AZ91D Eco-Mg alloys are evaluated in comparison with those of conventional AZ91D Mg alloy.

• 헤리티지:역사와 과학
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• 제53권2호
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• pp.4-23
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• 2020

이 연구는 우리나라 철 주조기술의 다양성과 기술 체계를 규명하기 위한 목적으로 진행되었으며, 이를 위해 고문헌 조사 및 유물 분석, 제작 도구와 제작 기술에 대한 현지 조사 그리고 주조와 거푸집에 사용된 재료의 과학 분석 등을 실시하였다. 불미기술은 송풍구인 풀무를 이용하여 주철을 녹인 뒤 그 쇳물을 토제 거푸집에 부어 주물을 완성하는 철 주조기술로 현재 유일하게 제주도에서만 전승되고 있는데, 모래 거푸집을 사용하는 육지와 비교해 토제 거푸집을 사용하고 있다는 것이 큰 차이점이라 할 수 있다. 무쇠솥 주조기술에는 석비레, 모래, 점토 등을 섞어 만든 모래 거푸집을 이용한 주물사주조법(鑄物砂鑄造法)과 점토에 볏짚과 갈대 등을 섞어 만든 토제 거푸집을 이용한 도토주조법(陶土鑄造法)이 사용되고 있다. 주물사주조법에 의한 무쇠솥 주조는 거푸집 만들기, 속심 제작, 쇳물 작업, 거푸집에 쇳물 붓기, 완성품 다듬기 등 5단계의 작업공정을 거치며, 도토주조법에 의한 무쇠솥 주조는 거푸집 만들기, 거푸집 굽기, 질먹 입히기, 쇳물 작업, 쇳물 붓기, 완성품 다듬기 등 크게 6단계의 작업 공정으로 이루어진다. 두 주조법은 거푸집의 재료, 거푸집을 불에 굽고 질먹을 입히는 제작 공정에서 차이를 보인다. 이번에 연구한 불미기술은 토제 거푸집 무쇠솥 주조로 진흙 채취 및 반죽, 거푸집 제작, 초벌 굽기, 화적모살 및 질먹 바르기, 건조 및 비얄질, 거푸집 합장, 둑(용광로)제작, 재벌 굽기, 제련, 쇳물 붓기, 주물 다듬기 등 단계별 주조 공정에 사용된 재료 및 도구 분석과 제작 기술에 담겨진 과학 기술 원리를 규명하여 우리 고유 철 주조기술의 기술 체계를 밝혀 보았다. 그리고 무쇠솥 도토주조를 위해 이용한 재료와 완성품을 과학 분석한 결과, 거푸집은 주성분이 SiO₂, Al₂O₃, Fe₂O₃으로 이루어진 진흙과 모래이고, 이형재는 SiO₂, Al₂O₃, Fe₂O₃, K₂O가 함유된 흑연이며, 완성된 무쇠솥의 미세 조직은 시멘타이트(Fe₃C)와 펄라이트(페라이트와 시멘타이트의 층상 구조)로 이루어진 백주철 조직임을 확인하였다.

• 한국표면공학회지
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• 제45권3호
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• pp.136-141
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• 2012

'Jikjisimcheyocheal (Jikji afterwards)' is known as a first book printed by the metal type in the world. The metal type used for printing this book has not been found yet. To help for replicating the original metal type, it is required to investigate the composition analysis of the copied metal type. In this study, the composition analysis and thermodynamic care for replicating of ancient metal type was performed on the basis of an analytical reports concerned with the ancient metal type which made after Jikji printing. Metal types were made by remelting and casting of the mother alloy which came from a cast of a mixed metals in accordance with the composition revealed in the literatures. Change of composition during remelting of mother alloy and casting of metal was detected by the EDS analysis. The reasons for variation in composition were discussed by metallurgical and thermodynamic point of view, and a mixing ratio of metals to get the original composition of ancient metal type is suggested. Some attention should be paid on mixing, melting and casting of metals to get an objected composition for copy of ancient metal type.