• 제목/요약/키워드: Melt-blown method

검색결과 9건 처리시간 0.019초

Oxidative Stabilization Behaviors of Petroleum-based Isotropic Pitch Fiber Spun by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • 제2권3_4호
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    • pp.170-175
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    • 2001
  • A petroleum-based isotropic pitch fiber spun by melt-blown method was oxidized in air flow at various conditions. The oxidized pitch fiber obtained was tested for its infusibility and its elemental composition during the process of stabilization. The structural changes were traced by using solvent solubility, FT-IR spectroscopy, and elemental analysis. The samples showed a gradual increase in weight with increasing the oxidization temperature. The weight gain of sample oxidized at $320^{\circ}C$ for 10 min was about 4.5%. The concentration of the pyridine and toluene soluble fraction decreased with an increase in stabilization temperatures. The oxygen uptaken in the stabilization process converted aliphatic side chains into the carbonyl groups. As stabilization proceeded, the more ether and carboxylic acid groups were formed through the oxidations of aldehyde and primary alcohol, and then the carboxylic acid was dehydrated to be aromatic anhydride.

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Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향 (Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics)

  • 한종헌;이동진;임형미;이승호;오성근
    • 공업화학
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    • 제17권3호
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    • pp.267-273
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    • 2006
  • Melt-blown 방사법으로 Ba-ferrite 포함하는 PP 복합수지를 방사하여 부직포 섬유를 제조하는 공정에서 방사공정인자와 부직포 특성과의 상관관계를 조사하였다. PP 수지와 Ba-ferrite 분말을 혼합한 후 단축 압출 성형기를 이용하여 펠렛 형태로 제조하고 Melt-blown 섬유 방사기를 이용하여 screw turning force (rpm)와 DCD (die-to-collector distance)를 변화시켜 Ba-ferrite 분말이 부직포 섬유의 기계적, 열적, 결정학적 및 자성 특성에 미치는 영향을 조사하였다. SEM 관찰을 통하여 방사 거리가 증가할수록 혹은 screw turning force가 감소할수록 부직포 섬유의 연신율이 증가하고, 섬유의 직경 및 인장강도가 감소하는 것을 알 수 있었고, XRD 측정 결과로부터 방사거리의 증가는 섬유의 결정성을 높이는 것으로 관찰되었다. 복합 부직포에서는 입자가 고분자와 분리되어 고분자와 입자간의 결합력이 떨어져 순수한 PP대비 인장강도가 감소하였다. Ba-ferrite 분말에 의한 부직포의 자성적 성질을 보면 방사거리에 따라 보자력, 최대 자화, 잔류 자화 값은 감소하였다. TGA 측정을 통한 부직포 섬유의 내열성 시험 결과는 방사거리의 감소에 따라 내열성이 증가하였으며 난연성은 Ba-ferrite 분말의 함량 증가에 따라 증가하였다.

Steam Activation Behaviors of Oxidatively Stabilized Petroleum-based Pitch Fibers Spun by Melt-blown Method

  • Kim, Chan;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • 제3권2호
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    • pp.93-98
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    • 2002
  • Short pitch fibers were prepared from petroleum based isotropic precursor pitch by melt-blown technology. The pitch fibers were stabilized in oxidizing condition, followed by steam activations at various conditions. The fiber surface and pore structures of the activated carbon fibers (ACFs) were respectively characterized by using SEM and applying BET theory from nitrogen adsorption at 77 K. The weight loss of the oxidized fiber was proportional to activation temperature and activation time, independently. The adsorption isotherms of the nitrogen on the ACFs were constructed and analyzed to be as Type I consisting of micropores mainly. The specific surface area of the ACFs proportionally increased with the weight loss at a given activation temperature. The specific surface area was ranged 850~1900 $m^2/g$ with pores of narrow distribution in sizes. The average pore size was ranged 5.8~14.1 ${\AA}$ with the larger value from the more severe activation condition.

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Melt-blown법에 의해 제조된 Polypropylene 부직포의 방사 조건별 특성과 기능화된 Zr-MOF 함유량에 따른 소취율 변화에 대한 연구 (Deodorization Rate according to Zr-MOF Content and the Properties from Spinning Conditions of Polypropylene Non-woven Fabric Manufactured by Melt-blown Method)

  • 최익성;민문홍;김한일;이우승;노경규;박성우
    • 한국염색가공학회지
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    • 제30권3호
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    • pp.199-207
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    • 2018
  • In this study, the properties of polypropylene(PP) non-woven fabric spun under various conditions by the Melt-blown method were verified, and the deodorant content and deodorization of PP non-woven fabric after deodorant-treatment were investigated. PP non-woven fabrics are manufactured by varying the temperature of spin beam, hot air temperature and amount, the RPM of collector R/O and the distance between collector and spinneret, which affects the structure of the non-woven fabric. After that, the structural characteristics and air permeability of the non-woven fabric were measured. The experimental results show that the amount of air, the distance between the collector and the spinneret significantly affect the structural characteristics and air permeability of the PP non-woven fabric. And, regardless of the weight of the PP non-woven fabric, the deodorizing effect of UiO-66 MOF deodorant add-on ratio and content was higher.

멜트블로운 부직포의 형태와 물리적 특성을 제어하는 공정기술에 관한 연구 (A study on the process technology for controlling the shape and physical properties of melt-blown non-woven)

  • 정재석;김미경;고정우
    • 한국표면공학회지
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    • 제56권5호
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    • pp.309-319
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    • 2023
  • Non-woven fabric is a textile product made by spinning thermoplastic polymers without manufacturing processes such as stretching, doubling, twisting, weaving, and knitting to form a sheet-shaped web in which fibers are tangled with each other, and then combining them by mechanical and physical methods. In addition, the non-woven fabric manufacturing process has various raw material choices, high productivity, so it is a textile manufacturing technology that can have various uses and increase added value. This study was conducted to control the shape and physical properties of products by improving the manufacturing method of melt-blown non-woven fabrics using process technology that easily changes the shape of non-woven fabrics and improves mechanical properties. In particular, it is considered that a non-woven fabric with a thin material shape and improved mechanical properties will be easily applied to a continuous secondary battery manufacturing industry such as roll to roll operation.

Spinning of Petroleum based Isotropic Pitch by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • 제3권1호
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    • pp.33-38
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    • 2002
  • Petroleum based isotropic pitch was spun into short fiber by melt-blown spinning technology. The processing parameters chosen were air velocity, die temperature, and throughput rate of the pitch within the ranges of experimental tolerances. The fiber diameter was reduced to $6{\mu}m$ by increases of hot air velocity, and spin die temperature. Also, the fiber diameter was strongly dependent on the throughput rate of the pitch and jet speed of hot air through the spinnerets. Even fibers with $10{\mu}m$ diameter were produced at throughput rate of $0.17g/min{\cdot}hole$ and at die temperature of $290^{\circ}C$.

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방사선 조사에 의한 초극세 폴리프로필렌 섬유부직포를 이용한 고효율 음이온교환체의 합성 (Synthesis of High Affinity Anion Exchanger Using Ultrafine Fibrous PPmb Nonwoven Fabric by Co60 Irradiation Method)

  • 최국종;이철호;황택성
    • 폴리머
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    • 제32권6호
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    • pp.509-515
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    • 2008
  • Acrylic acid 단량체를 방사선 동시조사법으로 폴리프로필렌 멜트 블로운 섬유에 그래프트 반응시켜 PPmb-g-AAc 공중합체를 제조한 후 아민화 반응을 통하여 아민형 이온교환섬유를 합성하였다. 공중합체의 그래프트율은 acrylic acid 단량체의 농도와 총조사선량이 증가할수록 증가하였으며 acrylic acid 단량체의 농도와 총조사선량이 20 v/v%, 4 kGy일 때 140%로 최대치를 나타내었다. Mohr's salt의 최적농도는 $5.0\times10^{-3}$ M로 나타났다. 아민화율은 그래프트율이 증가할수록 증가하여 140%일 때 78.8%로 나타났다. 아민화한 PPmb-g-AAc 공중합체의 함수율은 기재보다 1.5배 정도 높게 나타났으며 이온교환용량은 7.3 meq/g으로 상용 이온교환섬유보다 2$\sim$3배 정도 높게 나타내었다. 합성한 APPmb-g-AAc의 BET 측정결과 PPmb, PPmb-g-AAc 및 APPmb-g-AAc 섬유의 경우 공극의 크기와 비표면적이 각각 $366.1\;{\AA},\;3.71m^2/g$$143.3\;{\AA},\;4.94m^2/g$$40.97\;{\AA},\;8.98m^2/g$로 공극의 크기는 감소하고 비 표면적이 증가하는 경향을 보였다.

용융탄산염 연료전지의 Anode가스 분위기에서 AISI-type 316L stainless steel의 전기화학적 부식 특성 (Electrochemical Corrosion Characteristics of AISI-type 316 L Stainless Steel in Anode-Gas Environment of MCFC)

  • 이갑수;임태훈;홍성안;김화용
    • 전기화학회지
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    • 제5권2호
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    • pp.62-67
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    • 2002
  • 용융탄산염 연료전지의 성능 저하와 수명 감소의 원인이 되는 부식 현상을 규명하고자 분리판 재료로 가장 널리 사용되고 있는 AISI-type 316L stainless steel을 대상으로 62Li/38K계 용융탄산염 내에서의 부식 실험을 수행하였다. 부식의 형태 및 속도는 환경에 의하여 다양하게 변화하게 되며, 용융탄산염 내에서 AISI-type 316L stainless steel의 부식 속도는 부식 반응에 의하여 형성되는 부동태 산화막의 안정성에 의하여 크게 영향을 받는다. 전기화학적 분극 거동을 분석한 결과 용융탄산염 연료전지의 anode가슨 분위기에서는 안정한 부동태 산화막이 형성되지 않았다. 순환 전압전류법과 정전위법을 이용한 부식 생성물의 X-ray분석을 통하여 특정한 전기화학적 전위 영역에서 반응기구와의 인과관계를 규명하고 다양한 형태의 부식 반응들을 분리해 내었다.

Mechanical and electrical properties of cement paste incorporated with pitch-based carbon fiber

  • Rhee, Inkyu;Kim, Jin Hee;Park, Sang Hee;Lee, Sungho;Ryu, Bong Ryeul;Kim, Yoong Ahm
    • Carbon letters
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    • 제23권
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    • pp.22-29
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    • 2017
  • The compressive strength and electrical resistance of pitch-based carbon fiber (CF) in cementitious materials are explored to determine the feasibility of its use as a functional material in construction. The most widely used CFs are manufactured from polyacrylonitrile (PAN-based CF). Alternatively, short CFs are obtained in an economical way using pitch as a precursor in a melt-blown process (pitch-based CF), which is cheaper and more eco-friendly method because this pitch-based CF is basically recycled from petroleum residue. In the construction field, PAN-based CFs in the form of fabric are used for rehabilitation purposes to reinforce concrete slabs and piers because of their high mechanical properties. However, studies have revealed that construction materials with pitch-based CF are not popular. This study explores the compressive strength and electrical resistances of a cement paste prism using pitch-based CF.