• 제목/요약/키워드: Melt processing

검색결과 240건 처리시간 0.03초

다수 캐비티에서의 균형 충전을 위한 새로운 러너 시스템 (A New Runner System for Filling Balance in the Multi-Cavities Molds)

  • 장민규;박태원;정영득
    • Design & Manufacturing
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    • 제7권1호
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    • pp.19-22
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    • 2013
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to 5~6% by using the Melt-Buffer.

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재활용 플라스틱 재료의 혼합비가 성형품 수축에 미치는 영향 (The Effect of Mixed Rate of Recycled Resin on the Shrinkage in Molded Parts)

  • 김영수;김인관;강태호
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.62-68
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    • 2003
  • In this study, an experimental work was performed to mold tensile specimens by using the injection molding machine. Melt temperature, mold temperature and the mixed rate of recycled resin were selected as processing parameters for studing the effect of those condition on the shrinkage and weight of molded parts. As a result, the shrinkage was increased with the higher mold and melt temperature and It was more senstive to the change of mold temperature. On the other hand, the weight of molded parts was decreased with the increment of mold and melt temperature.

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다수 캐비티에서의 균형충전을 위한 새로운 러너 시스템 (A New Runner System for Filling Balance in the Multi-Cavities Molds)

  • 장민규;박태원;정영득
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.95-98
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    • 2008
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to $5^{\sim}6%$ by using the Melt-Buffer.

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Recent Development of Bulk High-Tc Superconductors

  • 유상임
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 초전도 자성체
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    • pp.88-95
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    • 2002
  • Recent development in the field of RE-Ba-Cu-O (REBCO, RE: Y or rare earth elements) bulk high-Tc superconductors (HTS) is reviewed in the present paper. After the fatal weak link problem of sintered REBCO superconductors has been overcome by melt processing, this field has been greatly advanced during last ten years. The critical current density $J_c$ at 77 K has been enhanced by introducing effective flux pinning sites into the $REBa_2Cu_3O_y$ (RE123) superconducting matrix. Large melt-textured REBCO bulk crystals have been fabricated with the TSMG(top-seeded melt growth) technique. Mechanical properties of REBCO bulks have been improved by using the Ag additive or epoxy resin. Real bulk applications such as current lead, fault current limiter, flywheel energy storage system, magnetic field source, magnetic separation system, and etc., surely come true near future.

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Processing and Characterisation of Bulk Melt-Textured YBCO Monoliths and Function Elements

  • Habisreuther, T.;Zeisberger, M.;Litzkendorf, D.;Surzhenko, O.;Kracunovska, S.;Bierlich, J.;Kosa, J.;Vajda, I.;Gawalek, W.
    • Progress in Superconductivity
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    • 제6권1호
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    • pp.1-6
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    • 2004
  • Melt-textured YBCO in high quantity and good quality is prepared in a batch process. A mean trapped field >1. IT at 77K is achieved in batch processed material. Studying the microstructure is a necessary tool to understand the growth mechanisms and thus to opimise the material. From the growth induced structures in the material the anisotropy in growth speed is 1.37. From batch processed material function elements for different cryomagnetic applications are constructed. Motors with an output power > 200 kW at 77 K and bearings that can lift more than 200 kg were equipped with melt-textured YBCO.

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열매유형 용융전기방사장치를 이용한 폴리에틸렌 혼합물의 용융점도와 섬유직경의 상관관계 연구 (Effects of Melt-viscosity of Polyethylene Mixtures on the Electrospun-fiber Diameter Using a Oil-circulating Melt-electrospinning Device)

  • 양희성;김효선;나종성;서영수
    • 폴리머
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    • 제38권4호
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    • pp.518-524
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    • 2014
  • 용융전기방사법은 유기용매를 사용하지 않아 용액전기방사법에 비하여 친환경 기술로 관심을 받고 있다. 그러나 용융전기방사법으로 제작된 섬유의 직경은 수 마이크론에서 수십 마이크론에 이르고 있어 그 응용성에 제한을 받고 있다. 본 연구에서는 자체 제작한 용융전기방사 장비를 사용하여 용융점도에 따른 방사섬유의 직경의 변화를 체계적으로 연구하였다. 장비가 허용하는 온도 범위에서 방사 가능한 용융점도를 갖도록 저밀도 폴리에틸렌에 폴리에틸렌모노알콜과 폴리에틸렌 왁스를 혼합하여 실험에 사용하였다. 이 고분자 혼합물들을 사용하여 용융점도의 변화에 따라 수 마이크론에서 수십 마이크론까지의 크기를 가진 고른 표면의 섬유를 제조할 수 있었다. 또한 산화된 폴리에틸렌 왁스를 혼합물에 사용하여 고분자의 극성에 따른 직경의 변화를 관찰하였다. 부가적으로 인가 전압과 방사 거리 등이 방사섬유의 직경에 미치는 영향을 조사하였다.

Preparation and Characterization of Monosized Germanium Particles by Pulsated Orifice Ejection Method

  • Masuda, Satoshi;Takagi, Kenta;Dong, Wei;Kawasaki, Akira
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.433-434
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    • 2006
  • Monosized germanium micro particles are prepared by a newly developed Pulsated Orifice Ejection Method. The obtained particles are categorized into two kinds of the microstructures as refined and coarse ones. The morphological difference is estimated to be determined by the undercooling level during nucleation. Actually, the increase in the temperature of the melt was effective in coarsening the microstructure, because the temperature of the melt intensely relates to the undercooling level. The transition temperature of coarse and refined microstructures is found to be 1300-1350K. Furthermore, a triggered nucleation could improve the crystallinity of the particles in the short separation.

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Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향 (Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics)

  • 한종헌;이동진;임형미;이승호;오성근
    • 공업화학
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    • 제17권3호
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    • pp.267-273
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    • 2006
  • Melt-blown 방사법으로 Ba-ferrite 포함하는 PP 복합수지를 방사하여 부직포 섬유를 제조하는 공정에서 방사공정인자와 부직포 특성과의 상관관계를 조사하였다. PP 수지와 Ba-ferrite 분말을 혼합한 후 단축 압출 성형기를 이용하여 펠렛 형태로 제조하고 Melt-blown 섬유 방사기를 이용하여 screw turning force (rpm)와 DCD (die-to-collector distance)를 변화시켜 Ba-ferrite 분말이 부직포 섬유의 기계적, 열적, 결정학적 및 자성 특성에 미치는 영향을 조사하였다. SEM 관찰을 통하여 방사 거리가 증가할수록 혹은 screw turning force가 감소할수록 부직포 섬유의 연신율이 증가하고, 섬유의 직경 및 인장강도가 감소하는 것을 알 수 있었고, XRD 측정 결과로부터 방사거리의 증가는 섬유의 결정성을 높이는 것으로 관찰되었다. 복합 부직포에서는 입자가 고분자와 분리되어 고분자와 입자간의 결합력이 떨어져 순수한 PP대비 인장강도가 감소하였다. Ba-ferrite 분말에 의한 부직포의 자성적 성질을 보면 방사거리에 따라 보자력, 최대 자화, 잔류 자화 값은 감소하였다. TGA 측정을 통한 부직포 섬유의 내열성 시험 결과는 방사거리의 감소에 따라 내열성이 증가하였으며 난연성은 Ba-ferrite 분말의 함량 증가에 따라 증가하였다.

다중종자결정성장법으로 제조한 YBCO 초전도체의 결정입계에 따른 자기적 성질의 영향 (Effect of the grain boundary on the magnetic properties of the multi-seeded melt growth processed YBCO superconductors)

  • 김찬중;주진호;한영희;한상철;성태현;홍계원;김호진
    • 한국초전도학회:학술대회논문집
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    • 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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    • pp.293-297
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    • 2000
  • Multiseeding with (100)/(100) grain junctions of top-seeded melt growth (TSMG) processed YBCO superconductors was studied. The effect of the number of seeds and the distance between two seeds on the levitation forces and the trapped magnetic fields of the TSMG-processed YBCO samples was investigated. Multiple seeding shortened the processing time for the fabrication of TSMC-processed YBCO superconductors. The large magnetic field was trapped at the grain junction when two seeds was placed without spacing, while the amount of the magnetic field decreased when the seed distance increased. This is attributed to the increased amount of the residual melt phases around the grain junctions.

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