• 한국주조공학회지
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• 제22권4호
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• pp.167-173
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• 2002

The hydrogen gas pick-up problem that can occur during Lost Foam Casting was investigated by reduced pressure test and practical Lost Foam Casting. The proper test pressure of reduced pressure test was determined by experiments not to use polystyrene and gas contents of the melt were calculated from density measurement results. The results showed that the hydrogen pick-up increased with the increased amount of polystyrene that was replaced by melt. The hydrogen pick-up was larger in the case of no degassed melt than that of degassed melt. So the hydrogen pick-up depended on the initial hydrogen content of the melt and the contact time of the melt with the decomposed gas phase. The mold evacuation decreased the hydrogen pick-up and increased the flow length of melt during Lost Foam Casting. And the error of calculated hydrogen pick-up was calculated by numerical method.

• 한국세라믹학회지
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• 제52권2호
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• pp.137-139
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• 2015

In this study, we examined the influence of molten $KNO_3$ flow on mechanical properties and their deviation when a chemical toughening process was applied to soda lime silicate glass ($Na_2O-CaO-SiO_2$). $KNO_3$ melt flow was controlled using three methods: (1) glass tray rotation, (2) impeller stirring, and (3) natural convection. DOL and hardness were found to be enhanced by tray rotation because this rotation was able to maintain the concentration around the glass surface, in contrast to other methods. However, there did not appear to be a statistically significant difference in the 3-point bending strength for the three flow conditions due to the ground edge condition.

• 한국결정성장학회지
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• 제7권1호
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• pp.41-46
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• 1997

열교환법에 의한 결정 성장에서 용융액 내에서의 유동장의 변화와 대류 열전달이 고/액 계면의 형태와 위치에 미치는 영향에 대해 고찰하였다. 비록 도가니 내의 온도분포가 안정한 구조라도 고/액 계면이 반구형태를 가지기 때문에 안정화가 깨어지게 되고, 반경방향 온도 기울기에 의한 용응액 내에서의 자연대류 흐름이 무시할 수 없을 정도로 발생한다. 대류 열전달이 존재하는 경우에 최대 휨도는 대류 열전달이 존재하지 않은 경우에 비해 감소하며, 열교환법에서의 정확한 열전달 공정모사를 위해 대류 열전달이 고려되어야 한다.

• Fibers and Polymers
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• 제6권4호
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• pp.289-296
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• 2005

Biodegradable nanocomposites were prepared by mixing a polymer resin and layered silicates by the melt intercalation method. Internal structure of the nanocomposite was characterized by using the small angle X-ray scattering (SAXS) and transmission electron microscope (TEM). Nanocomposites having exfoliated and intercalated structures were obtained by employing two different organically modified nanoclays. Rheological properties in shear and extensional flows and biodegradability of nanocomposites were measured. In shear flow, shear thinning behavior and increased storage modulus were observed as the clay loading increased. In extensional flow, strain hardening behavior was observed in well dispersed system. Nanocomposites with the exfoliated structure had better biodegradability than nanocomposites with the intercalated structure or pure polymer.

• 한국결정성장학회지
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• 제9권5호
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• pp.454-458
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• 1999

Hydrodynamic Thermal Capilary Model developed previously has been modified to study the transport phenomena in the Czochralski process. Our analysis is focused on the heat transfer in the system, convection in the melt phase, and the meniscus and interface shape. Four major forces drive melt flow in the crucible, which include thermal buoyancy force in the melt, thermocapillary force along the curved meniscus, crucible rotation and crystal rotation. Individual flow mechanism due to each driving force has been examined to determine its interaction with the meniscus and interface shape. A nominal 4-inch-diameter silicon crystal growth process is chosen as a subject for analysis. Heater temperature profile for constant diameter crystal is also present as a function of crystal height or fraction solidified.

• 한국주조공학회지
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• 제33권6호
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• pp.248-253
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• 2013

To add alloying elements into a pure copper melt, the wire-feeding efficiency of cored (alloy containing) wire was evaluated using a commercial, computational fluid-dynamics program. The model design was based on an industrial-scale production line. The variables calculated included wire feed rate, melt temperature, wire diameter, melt flow rate and wire temperature. Efficiency was evaluated after a series of calculations based on the penetration depth of the alloy-wire into the molten copper bath. Of the five variables investigated, the wire feed rate and wire diameter were the most influential factors affecting the feeding efficiency of the cored-wire.

• Journal of Advanced Marine Engineering and Technology
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• 제31권3호
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• pp.282-292
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• 2007

The present paper describes the results of high speed photography, acoustic emission (AE) detection and plasma light emission (LE) measurement during $CO_2$ laser welding of 304 stainless steel in different processing conditions. Video images with high spatial and temporal resolution allowed to observe the melt dynamics and keyhole evolution. The existence of keyhole was confirmed by the slag motion on the weld pool. The characteristic frequencies of flow instability and keyhole fluctuations at different welding speed were measured and compared with the results of Fourier analyses of temporal AE and LE spectra. The experimental results were compared with the newly developed numerical model of keyhole dynamics. The model is based on the assumption that the propagation of front part of keyhole into material is due to the melt ejection driven by laser induced surface evaporation. The calculations predict that a high speed melt flow is induced at the front part of keyhole when the sample travel speed exceeds several 10 mm/s. The numerical analysis also shows the hump formation on the front keyhole wall surface. Experimentally observed melt behavior and transformation of the AE and LE spectra with variation of welding speed are qualitatively in good agreement with the model predictions.

• Design & Manufacturing
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• 제6권2호
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• pp.1-5
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• 2012

Weld line in injection molded part is one of the defects in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study, ABS and PP were used as experimental materials. And weld line length, depth and strength have been examined according to the injection molding conditions. As the results of experimental studies, weld line length increased as flow rate increases for all materials. And the flow rate is most influenced to the creation of weld line length. Also weld line strength increased, as flow rate and melt temperature increase for all materials. The whole experiment results was similar to CAE analysis results.

• 한국분말재료학회지
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• 제2권2호
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• pp.120-134
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• 1995

The behavior of the flow about gas atomizers with a supersonic nozzle containing an under-expanded or over-expanded jet is very important with respect to performance and stability characteristics. Since detailed experiments are expensive, computational fluid mechanics have been applied recently to various relating flow field. In this study, a higher order upwind method with the 3rd order MUSCL type TVD scheme is used to solve the full Reynolds Wavier-Stokes equations. To delineate the purely exhaust jet effects, the melt flow is not considered. Comparison is made with some experimental data in terms of density fields. The influence of the exhaust-jet-to freestream pressure ratio and the effect of the protrusion length of the melt orifice are studied. The present study leads us to believe that the computational fluid mechanics should be considered as powerful tool in predicting the gas atomizer flows.

• 한국금형공학회:학술대회논문집
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• 한국금형공학회 2008년도 하계 학술대회
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• pp.115-119
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• 2008

Weld line in injection molded part is one of the defects in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study, ABS and PP were used as experimental materials. And weld line length, depth and strength have been examined according to the injection molding conditions. As the results of experimental studies, weld line length increased as flow rate increases for all materials. And the flow rate is most influenced to the creation of weld line length. Also weld line strength increased, as flow rate and melt temperature increase for all materials. The whole experiment results was similar to CAE analysis results.