• Title/Summary/Keyword: Melt Flow

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Numerical Simulation on Flow and Heat Transfer in a Gas Atomizer (가스분무장치에서 열유동 특성에 관한 전산해석)

  • 이성연
    • Journal of Powder Materials
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    • v.4 no.1
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    • pp.55-62
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    • 1997
  • Flow and heat transfer characteristics of gas, and trajectories and cooling characteristics of droplets/particles in a gas atomizer were investigated by a numerical simulation using FLUENT code. Among several kinds of solution method, the k-$\varepsilon$ turbulent model, power-law scheme, SIMPLE algorithm is adopted in this study. Momentum and heat exchange between a continuous phase(gas) and a dispersed phase(particle) were taken into account. Particle trajectories are simulated using the Lagrangian method, and Rosin-Rammler formula is used for the particle size distribution. Streamlines, velocities and pressures of gas, and trajectories, velocities and cooling rates of particles have been investigated for the various gas inlet conditions. Small but very intensive recirculation is found just below the melt orifice, and this recirculation seems to cause the liquid metal to spread radially. Particle trajectory depends on the particle size, the location of particle formation and the turbulent motion of gas. Small particle cools down rapidly, while large diameter particles solidify slowly, and this is mainly due to the differences in thermal inertia.

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The effect of the injection molding conditions on the shrinkage of HIPS (사출성형조건이 HIPS 수축율에 미치는 영향)

  • Cha B. S.;Rhee B. O.;Choi K. I.;Koo B. H.;Park H. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.259-264
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    • 2005
  • The shrinkage of the product in injection molded part occurs due to the volume change with variation of temperature and pressure and is influenced by the processing conditions of injection molding. Mold designers greatly concerns the shrinkage of parts for a high dimensional accuracy. In this study, bar type HIPS specimen with 15x19 grid on the surface was tested. The amount of shrinkage of flow and transverse directions was examined with respect to the injection molding conditions such as melt temperature, injection speed, holding pressure, mold temperature and cooling time. As the packing pressure increased, the difference of shrinkage of both directions is decreased and the absolute shrinkage value also decreased.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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Quantitative analysis of impurity concentration in purification of Al by segregation method (편석법에 의한 Al정련시 불순물농도의 정량적계산에 관한 연구)

  • Kim, Kyoung-Min;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.15 no.5
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    • pp.507-513
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    • 1995
  • The effect of forced convention on the solute redistribution of the Al ingot was studied quantitatively in an effort to fabricate high purity aluminum using a segregation method. Based on the experimental results, the solute concentration in the solid phase tended to decrease at the early state of solidification, and then increased gradually as solidification proceeded. Fe and Si concentrations decreased as growth rate decreased and as revolution speed increased. The solute redistribution obtained from the BPS model incorporated with the tangential flow component as well as the axial flow component within the melt, agreed well with the measurements.

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Counter-Current Flow Limit in Narrow Gap (간극에서의 역방향 유동 제한 현상 연구)

  • Kim, Yong-Hoon;Suh, Kune-Y.
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.706-712
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    • 1998
  • Previous counter-current flow limitation (CCFL) and critical heat flux (CHF) studies included investigations on the inlet entrance, inclined channel and gap effects for the most part. In this study, the local CHF correlation was presented to be used in the numerical analysis for the 3 dimensional hemispherical geometry. Also, first-principle analyses were performed to determine the maximum heat removal capability from the debris through the gap that may be formed during a core melt accident. The maximum heat removal capability by gap cooling can be applied in quantitatively assessing the severe accident management measures.

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Counter-Current Flow Limit in Narrow Gap (간극에서의 역방향 유동 제한 현상 연구)

  • Kim, Yong-Hoon;Suh, Kune-Y.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.386-392
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    • 1998
  • Previous counter-current flow limitation (CCFL) and critical heat flux (CHF) studies included investigations on the inlet entrance, inclined channel and gap effects for the most part. In this study, the local CHF correlation was presented to be used in the numerical analysis for the 3 dimensional hemispherical geometry. Also, first-principle analyses were performed to determine the Maximum heat removal capability from the debris through the gap that may be formed during a core melt accident. The maximum heat removal capability by gap cooling can be applied in quantitatively assessing the severe accident management measures.

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Study of shear and elongational flow of solidifying polypropylene melt for low deformation rates

  • Tanner, R.I.;Kitoko, V.;Keentok, M.
    • Korea-Australia Rheology Journal
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    • v.15 no.2
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    • pp.63-73
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    • 2003
  • An experimental technique was developed to determine the strain-rate in a tensile specimen. Then one can calculate the transient isothermal elongational viscosity. Both shear and elongational viscosities were measured to study the effect of shear and elongational fields on the flow properties. The comparison between these viscosities shows that the onset of rapid viscosity growth as crystallization solidification proceeds occurs at about the same value of time at very small deformation rates (0.0028 and 0.0047 $s^{-1}$). The comparison of these measured viscosities as functions of shear and elongational Hencky strains also reveals that the onset of rapid viscosity growths starts at critical Hencky strain values. The behaviour of steady shear viscosity as function of temperature sweep was also explored at three different low shear rates. Finally, the influence of changing oscillatory frequencies and strain rates was also investigated.

Reactivity feedback effect on loss of flow accident in PWR

  • Foad, Basma;Abdel-Latif, Salwa H.;Takeda, Toshikazu
    • Nuclear Engineering and Technology
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    • v.50 no.8
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    • pp.1277-1288
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    • 2018
  • In this work, the reactor kinetics capability is used to compute the design safety parameters in a PWR due to complete loss of coolant flow during protected and unprotected accidents. A thermal-hydraulic code coupled with a point reactor kinetic model are used for these calculations; where kinetics parameters have been developed from the neutronic SRAC code to provide inputs to RELAP5-3D code to calculate parameters related to safety and guarantee that they meet the regulatory requirements. In RELAP5-3D the reactivity feedback is computed by both separable and tabular models. The results show the importance of the reactivity feedback on calculating the power which is the key parameter that controls the clad and fuel temperatures to maintain them below their melting point and therefore prevent core melt. In addition, extending modeling capability from separable to tabular model has nonremarkable influence on calculated safety parameters.

Multiscale Simulations of Polymeric Liquids under Flow conditions (유동하 고분자 용융체의 다중스케일 전산모사 기법과 응용)

  • Kim, Jun Mo
    • Prospectives of Industrial Chemistry
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    • v.24 no.3
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    • pp.28-41
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    • 2021
  • 고분자 시스템의 경우 매우 상이한 시간 및 길이 스케일(time and length scale)에 연관된 복잡한 내부 구조(internal structure)를 가지고 있기 때문에 전통적인 실험 방법만으로는 체계적이고 종합적인 연구가 쉽지 않다. 최근 다양한 시간 및 길이 스케일에 연관된 연구를 진행할 수 있는 다중 스케일 전산 모사(multiscale computer simulation) 방법은 이러한 고분자 시스템 연구에 있어서 새로운 대안으로 각광받고 있다. 본 논문에서는 최근 급격한 발전을 이룬 고분자 용액(polymeric liquid) 시스템에 대한 평형(equilibrium) 및 비평형(nonequilibrium) 전산 모사(computer simulation) 방법들에 관해 소개하고 이를 통합적으로 해석할 수 있는 다중 스케일 전산 모사 방법에 대해 여러 가지 사례를 들어 살펴보았다.

Experimental Study of Flow and Solidification Simulation for Thin Wall Stainless Steel Castings (박육 스테인리스 주강에 대한 유동 및 응고해석의 실험적 고찰)

  • Choi, Hak-Kyu;Park, Heung-Il;Jeong, Hae-Yong;Bae, Cha-Hurn;Choi, Byung-Kang
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.344-353
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    • 2000
  • In order to find out the casting conditions of the thin wall stainless steel exhaust manifold for automobile, the melt flow and solidification behavior simulated by the Z-CAST program were evaluated, and experimental casting result on the test casting and exhaust manifold of SSC13 alloy were investigated. From the results of this study, it was shown that the calculated results on fluid flow were in good agreement with practical thin wall test castings under the same casting conditions, as pouring metal is austenitic stainless steel(SSC13) and pouring temperature is 1575, 1630, and $1665^{\circ}C$ respectively. That calculated result with designed thin wall exhaust manifold was predicted filling up into the mold cavity, and practical casting was sound. The solidification simulation was predicted shrinkages at the bosses for original exhaust manifold, and designed it without bosses was predicted no defect. Therefore practical exhaust manifold casting was sound and in good agreement with calculated solidification results.

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