• Title/Summary/Keyword: Mechatronic system

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Coil Spring Inspection for Reliability Assurance of Automobile Suspension System using Guided Wave

  • Nohyu kim;Park, Woon-Yong
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.37-46
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    • 2004
  • Coil spring of automobile suspension system is very important to safety and dynamics of passenger car and requires a highly advanced quality control during manufacturing processes. Surface cracks on the coil spring rod produced by mechanical machining and heat treatment may cause a severe accident and large cost to the manufacturer. In order to detect surface cracks of the rod, guided wave technique is applied for a fast total volumetric inspection. Pochhammer equation is studied to investigate the dispersion characteristics of the guided wave in the spring rod and optimal wave modes sensitive to the surface crack are selected experimentally to design the experimental arrangement for the generation of guided wave. Rod samples with different size of artificial axial EDM notch on the surface ranging from 50${\mu}{\textrm}{m}$ to 1 mm are examined by guided wave and inspection results discussed.

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Position Control of an Electro-hydraulic Servo System with Sliding Mode (전기유압 서보시스템의 슬라이딩 모드 위치제어)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.18 no.3
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    • pp.16-22
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    • 2021
  • The variable structure controller has the characteristic that while in sliding mode, the system moves along the switching plane in the vicinity of the switching plane, so it is robust to the parameter fluctuations of the plant. However, a controller based on a variable structure may not meet the desired performance when it is commanded to track any input or exposed to disturbances. To solve this problem, a sliding mode controller based on the IVSC approach excluding an integrator is proposed in this study. The proposed sliding mode control was applied to the position control of a hydraulic cylinder piston. The sliding plane was determined by the pole placement and the control input was designed to ensure the existence of the sliding mode. The feasibility of the modeling and controller was reviewed by comparing it with a conventional proportional control through computer simulation using MATLAB software and experiment in the presence of significant plant parameter fluctuations and disturbances.

Piezo-activated guided wave propagation and interaction with damage in tubular structures

  • Lu, Ye;Ye, Lin;Wang, Dong;Zhou, Limin;Cheng, Li
    • Smart Structures and Systems
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    • v.6 no.7
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    • pp.835-849
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    • 2010
  • This study investigated propagation characteristics of piezo-activated guided waves in an aluminium rectangular-section tube for the purpose of damage identification. Changes in propagating velocity and amplitude of the first wave packet in acquired signals were observed in the frequency range from 50 to 250 kHz. The difference in guided wave propagation between rectangular- and circular-section tubes was examined using finite element simulation, demonstrating a great challenge in interpretation of guided wave signals in rectangular-section tubes. An active sensor network, consisting of nine PZT elements bonded on different surfaces of the tube, was configured to collect the wave signals scattered from through-thickness holes of different diameters. It was found that guided waves were capable of propagating across the sharp tube curvatures while retaining sensitivity to damage, even that not located on the surfaces where actuators/sensors were attached. Signal correlation between the intact and damaged structures was evaluated with the assistance of a concept of digital damage fingerprints (DDFs). The probability of the presence of damage on the unfolded tube surface was thus obtained, by which means the position of damage was identified with good accuracy.

The Effect of Dynamic Load, Inflation Pressure and Number of Passes of Tire on Soil Compaction under the Tire (타이어의 동하중, 공기압 및 통과횟수가 토양다짐에 미치는 영향)

  • 박원엽;이규승
    • Journal of Biosystems Engineering
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    • v.27 no.1
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    • pp.1-10
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    • 2002
  • This study was carried out to investigate experimentally the effect of three factors(dynamic load, inflation pressure and number of passes of tire) on soil compaction under the tire. The experiment were conducted with a 6.00R14 radial-ply tire for sandy loam soil using soil bin system. To evaluate the effect of three factors on soil compaction under the tire, the sinkage. density and volume of soil under the tire were measured fur the three levels of dynamic load(1.17kN, 2.35kN and 3.53kN), for the three levels of tire inflation pressure(103.42kPa, 206.84kPa and 413.67kPa), and for three different number of passes(1, 3 and 5). The results of this study can be summarized as follows : 1. As dynamic load, inflation pressure and number of passes of the tire increased, soil sinkage and density increased. and volume of soil decreased. Thus increase in dynamic load, inflation pressure and number of passes of the tire would increase soil compaction. 2. The effect of tire inflation pressure on sinkage. density and volume of soil under the tire was relatively less than that of the dynamic load. Therefore, it was concluded that dynamic load was more important factor affecting soil compaction in comparison to the inflation pressure of tire. 3. The effect of three different factors on sinkage, density and volume of soil decreased as the soil depth increase. Consequently, it was fecund that soil compaction at a shallow depth in soil was larger than that at deep place in soil.

Fault Pattern Extraction Via Adjustable Time Segmentation Considering Inflection Points of Sensor Signals for Aircraft Engine Monitoring (센서 데이터 변곡점에 따른 Time Segmentation 기반 항공기 엔진의 고장 패턴 추출)

  • Baek, Sujeong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.86-97
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    • 2021
  • As mechatronic systems have various, complex functions and require high performance, automatic fault detection is necessary for secure operation in manufacturing processes. For conducting automatic and real-time fault detection in modern mechatronic systems, multiple sensor signals are collected by internet of things technologies. Since traditional statistical control charts or machine learning approaches show significant results with unified and solid density models under normal operating states but they have limitations with scattered signal models under normal states, many pattern extraction and matching approaches have been paid attention. Signal discretization-based pattern extraction methods are one of popular signal analyses, which reduce the size of the given datasets as much as possible as well as highlight significant and inherent signal behaviors. Since general pattern extraction methods are usually conducted with a fixed size of time segmentation, they can easily cut off significant behaviors, and consequently the performance of the extracted fault patterns will be reduced. In this regard, adjustable time segmentation is proposed to extract much meaningful fault patterns in multiple sensor signals. By considering inflection points of signals, we determine the optimal cut-points of time segments in each sensor signal. In addition, to clarify the inflection points, we apply Savitzky-golay filter to the original datasets. To validate and verify the performance of the proposed segmentation, the dataset collected from an aircraft engine (provided by NASA prognostics center) is used to fault pattern extraction. As a result, the proposed adjustable time segmentation shows better performance in fault pattern extraction.

Development of Leveling Control System for a Slope Land Tractor - Performance of leveling control by hydraulic system - (경사지 트랙터용 차체 수평제어 시스템 개발 - 유압시스템의 수평제어 성능 -)

  • Lee, S. S.;Oh, K. S.;Lee, J. Y.;Hwang, H.
    • Journal of Biosystems Engineering
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    • v.27 no.3
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    • pp.203-210
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    • 2002
  • In this study, the leveling control system for a tractor has been developed. The experimental model showed that the implementation of the proposed hydraulic control system fur the prototype design of a slope land tractor was feasible. The front axle was designed as a center pin type and the rear axle was designed as a trailing arm type. The leveling control of the body on the slope land was accomplished by controlling the height of the right and left trailing arms using the electronic controlled hydraulic cylinder. The maximum leveling control angles were ${\pm}$15$^{\circ}$ for roll angle and 7$^{\circ}$far pitch angle. The front and rear wheel drives were transmitted by gears from the main shaft to the final drive. The adaptability of the hydraulic control system was tested and investigated by analyzing the system response in time and frequency domain. The hydraulic control system on a step input showed a linearly increasing trend without any overshoot state. The hydraulic control system on a frequency input showed a little phase differences and gain drops within the range of 0.3Hz.

A New Modularized Balancing Circuit for Series Connected Battery cells

  • Lee, Hyo-Jae;Jung, Young-Seok
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.193-199
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    • 2014
  • The series connected battery cells are mainly used in high voltage battery pack application. However parameter inequality of each battery cell makes battery voltage imbalance problem. In this paper, a new balancing circuit utilizing converter scheme for the series connected battery cells is proposed. Proposed circuit offers easy control and fast equalization time. Moreover the circuit can be used in a practical application because it has high modularity and can operate during the charging/discharging cycle. To show its superiorness and effectiveness, the principle of proposed circuit is explained with computer simulation and experiment is carried out using lithium-ion battery.

Effects of Ground Surface Condition on Steering Force for Tractors with Electronic Power Steering System (노면상태가 전동조향식 트랙터 조향력에 미치는 영향)

  • Lee S. S.;Lee K. S.;Park W. Y.;Kim S. Y.;Lee J. Y.;Mun J. H.
    • Journal of Biosystems Engineering
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    • v.30 no.6 s.113
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    • pp.327-332
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    • 2005
  • In this study, the electronic power steering control system was developed and it was carried out to investigate experimentally the effect of the steering force for the on-road and off-road. The electronic power steering control system was engineered new trend system of power steering control system for tractor. It was composed of the electronic controller, detector, motor and mechanism mounted on tractor chassis. It was tested at the field in condition of tractor traveling speed 0 km/h, 3 km/h, 8 km/h, 11 km/h, 15 km/h, 18 km/h, 22 km/h, 25 km/h for measuring a maximum steering force. As a speed of tractor increased, a steering force decreased regardless of on-road or off-road. In addition, it is sufficiently a possibility of application of the steering system of tractor.

Position Control of an Electro-hydraulic Servo System with Disturbance (외란을 갖는 전기유압 서보시스템의 위치제어)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.18 no.3
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    • pp.1-7
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    • 2021
  • In a hydraulic control system, since a hydraulic cylinder drives a relatively large mass of an object, an external load force acts as a disturbance on the control performance of the system. Additionally, as the hydraulic system is used for a long period, there are disturbances that occur gradually, such as a drop in supply pressure because of abrasion of the pump, oil leakage from a valve, and oil leakage from a cylinder. In this study, a state feedback controller based on a linearization technique is applied. To prevent the performance degradation of the controller from the load disturbance, an Extended Luenberger observer (ELO) is used for the Extended system. The case of using the proportional controller, which is a representative linear controller, and the result of using the controller designed in this study are compared and reviewed through simulation. Also, we propose an experimental gain-setting method for a state feedback controller that can be used at industrial sites, and examine how the stability and control performance of the system changes because of the disturbance inputs through the experimental results.

Drying and Low Temperature Storage System for Agricultural Products Using the Air to Air Heat Pump (I) - Drying Performance - (히트펌프를 이용한 농산물 건조 및 저온저장 시스템 (I) - 건조 성능 -)

  • Kang, Youn-Ku;Han, Chung-Su;Keum, D.H.
    • Journal of Biosystems Engineering
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    • v.32 no.1 s.120
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    • pp.20-29
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    • 2007
  • Korean farmers have purchased agricultural dryer and low temperature storage system apart. In this study, the system was designed and constructed to investigate the practical application possibility of the air to air heat pump as drying and low temperature storage system for agricultural products with providing basic data. The performance and drying characteristics of the system evaluated by drying red pepper. The value of coefficient of performance of the system for heating was from 1.8 to 2.2 when ambient air temperature varied from 13$^{\circ}C$ to 23$^{\circ}C$. For operating the heat pump as dryer for drying red pepper by setting three drying air temperature of 50, 55 and 60$^{\circ}C$, specific moisture extraction rates meaning amount of energy consumption for removing moisture of 1kg from red pepper were 1.095, 1.017 and 1.094 kg$_{water}$/kWh, respectively. The drying period up to moisture ratio of 0.02 were 31, 26 and 21 hour, respectively. The lightness, redness, yellowness and chroma differences of red pepper dried by the heat pump dryer were lowered than those of red pepper dried by conventional heated air dryer except for yellowness difference at drying air temperature of 60$^{\circ}C$.