• Title/Summary/Keyword: Mechanical transmission

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Study on the bearing capacity of cold-formed steel under different boundary conditions in transmission towers

  • Han, Junke;Zhao, Xu;Tang, Zhenyun;Ma, Hua;Li, Zhenbao
    • Earthquakes and Structures
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    • v.12 no.6
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    • pp.665-672
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    • 2017
  • Cold-formed steel is widely used in steel structures, especially in transmission towers, because of advantages such as low weight, high strength, excellent mechanical properties, etc. However, there is not a special design code for cold-formed steel use in transmission towers in China. For this study, a total of 105 compression members were tested statically to investigate the bearing capacity of cold-formed steel members under different boundary conditions in transmission towers. The test results were compared to the results predicted by the current design codes. For deeper insight, additional coupled members were simulated using finite element analysis. An improved design method was developed based on the experimental and analytical results.

Technology and Design Standards of 765kV 1cct Transmission Line (765kV 1회선 송전선로 기술기준 및 설계방안)

  • Sim, Soon-Bo;Min, Byeong-Wook;Park, K.H.;Jo, C.I.;Kim, J.Y.;Sin, I.S.
    • Proceedings of the KIEE Conference
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    • 2002.11b
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    • pp.80-82
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    • 2002
  • To solve the difficulty in obtaining transmission routes and substation sites. increase the transmission capacity between generation sites and load centers. and enhance the stability of the power system. we have constructed and operated the 765kV double circuit transmission line(hereunder T/L) from the Dangjin thermal power plant and the Uljin nuclear power plant to the metropolitan. It makes it possible for us to accumulate know-how of the 765kV system that is the highest operating system level in Asia. As the second 765kV project, we are going to construct the 765kV single circuit T/L between Ansung and Gap yung. Because of the different electrical and mechanical characteristics. we are in need of different design technology. This paper presents the optimal design of 765kV single circuit transmission line after due consideration about the arrangement of conductors. the shape of a tower, insulation, etc.

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Development of Clutch Auto Calibration Algorithm for Automatic Transmission Shift Quality Improvement (자동변속기 변속품질 향상을 위한 클러치 자동보정 알고리즘 개발)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.17 no.3
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    • pp.47-56
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    • 2020
  • As a shift control of automatic transmission was managed with the electronic control unit (ECU), shift quality which is a measure of shift shock during gear change has markedly improved. However, the initial clutch pressure control of the clutch filling phase should continue to rely on the predetermined control input since the input and output speeds are unchanged until the shifting process attains the inertia phase. It is critical to minimize the clutch response time and control the clutch pressure accurately at the end of clutch fill to achieve quick shift response and smoothness. Advanced transmission companies have adopted an auto calibration method which establishes the databases for the clutch piston fill-up attributes and the frictional characteristics of the disks. In this study, a distinctive auto calibration algorithm for forklift transmission under development is proposed and verified with the real-vehicle test. The experimental calibration results showed consistent turbine dynamics at the initial stage of shifts with the properly calibrated clutch-fill control parameters. By using this technique, it is necessary to finalize the shift control for the various operation conditions.

A Study of the Slim Design of Overhead Transmission Tower (가공송전철탑 경량화 설계에 관한 연구)

  • Lee, Jung-Won;Lee, Won-Kyo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.7
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    • pp.560-565
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    • 2010
  • This paper presents the design factor of an overhead transmission tower structure in order to reduce the tower weight. The behaviour of transmission tower structures are affected by the horizontal angle of the tower structure, the equivalent wind pressure group, the slope of the main post of the tower, the separation of the internode and the use of high-strength materials in their construction. Tower weight can be reduced by approximately 30% reduce weight by means of optimal design based on a consideration of all the above factors. In addition, the design of the foundation of the tower with the shear key installation to increase horizontal support together with a modified angle of inclination to the ground can reduce by about 37% the amount of concrete used during construction. The area of ground disturbed by the construction of the tower foundation can thus be reduced by approximately 33%. Therefore it is possible to build an environmently-friendly T/L tower with the mechanical properties of existing towers.

Modification of Polypropylene for Improving the Laser Transmission Weldability to Polycarbonate (폴리카보네이트와의 레이저 투과 용접성 개선을 위한 폴리프로필렌 개질)

  • Kim, Dae-Jin;Jeon, Il-Ryeon;Park, Hae-Youn;Seo, Kwan-Ho
    • Polymer(Korea)
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    • v.37 no.6
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    • pp.753-763
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    • 2013
  • Laser transmission welding of polymers is now used in a very wide range of industries due to its advantages. If the joining between polypropylene (PP) and polycarbonate (PC) occurs by laser transmission welding, the automotive headlight will get a large profit. However, PP/PC have poor miscibility. In the laser transmission welding results, the adhesion strength between PP and PC was very weak. In this study, PP was modified by grafting of glycidyl methacrylate (GMA). The adhesion strength of PC and PP-g-GMA as a reactive compatibilizer was observed. The adhesion strength was investigated by compatibility with PC, mechanical properties and laser transmission welding.

Design of Creep Function for Forklift Automatic Transmission (지게차 자동변속기 저속주행기능 설계)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.46-55
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    • 2021
  • A forklift is a powered industrial vehicle used to lift and move materials over short distances. Nowadays, almost all forklifts are equipped with an automatic transmission due to its improved operator comfort and increased productivity. Thanks to marked improvement of transmission control unit equipped with highly-advanced microcontrollers, recently developed automatic transmission for forklift have various auxiliary functions such as creep, auto retardation, and automatic shift with excellent shift quality. This paper deals with the creep function which enables one to maneuver a forklift at the designated low speed by slip control of clutches. The design of creep function was based on four modes of creep operation depending on the status of the operator's shift lever and accelerator pedal. Control algorithms and control parameters for each mode were designed to achieve the desired static and dynamic performance. Vehicle test for the designed creep function was carried out with an independently developed embedded controller. Test results confirmed good creep speed control without speed error at a steady state with a mild shift shock during mode changes by stepping or releasing the accelerator.

The Structural Characterization of Pristine and Ground Graphenes with Different Grinding Speed in Planetary Ball Mill

  • Lee, Tae-Jin;Munkhshur, Myekhlai;Tanshen, Md. Riyad;Lee, Dae-Chul;Chung, Han-Shik;Jeong, Hyo-Min
    • Journal of Power System Engineering
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    • v.17 no.5
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    • pp.23-29
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    • 2013
  • The activation process is the key to graphene's practical application. In this study, the effect of grinding speed in planetary ball mill on structural integrity of graphene has been studied at various grinding speed such as 100 rpm, 200 rpm, 300 rpm, 400 rpm and 500 rpm. The morphology and structure of pristine graphene and ground graphenes were studied using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and Raman spectroscopy respectively. According to these results, structural properties of graphene were improved when grinding speed was increased.

Analysis of Current/Vibration Characteristics for Vertical Pump Induction Motors in Power Plant (발전소 입형펌프 전동기의 전류/진동신호 특성 분석)

  • Kim, Yeon-Whan;Lee, Doo-Young;Gu, Jea-Rayng;Bae, Yong-Chae;Lee, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.400-405
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    • 2005
  • The diagnosis of mechanical load and of power transmission system failures is usually carried out through mechanical signals such as vibration signals, acoustic emissions, motor speed envelope. If the mechanical load comes from an electrical machine the mechanical failures could be detected previously. Mechanical rotor imbalances and rotor eccentricities are reflected in electric, electromagnetic and mechanical quantities. Therefore, many surveillance schemes apply to the Fourier spectrum of a line current in order to monitor the motor condition. Due to the interaction of the currents and voltages, both these current harmonics are also reflected by a single harmonic component in the frequency spectrum of the electric power. Motor Current Signature Analysis is the usuful technique to assess machine electrical condition.

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Car transmission shaft distortion correction system based on adaptive PID controller using displacement sensors (변위센서를 이용한 적응적 PID제어기반 자동차 변속기 샤프트 교정시스템)

  • Choi, Sang-Bok;Ban, Sang-Woo;Kim, Ki-Taeg
    • Journal of Sensor Science and Technology
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    • v.19 no.5
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    • pp.375-384
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    • 2010
  • In this paper, we proposed a new shaft distortion correction system having an adaptive PID controller using displacement sensors, which is adaptively reflecting variations of shaft strength owing to irregular heat treatment during an annealing process and sensitivity to the seasonal temperature changes. Generally, the shafts are annealed by heat treatment in order to enlarge the strength of the shaft, which causes an distortion of a shaft such as irregular bending of the shaft. In order to correct such a distortion of the shaft, a mechanical pressure is properly impacted to the distorted shaft. However, the strength of every shaft is different from each other owing to irregular annealing and seasonal temperature changes. Especially, the strength of a thin shaft such as a car transmission shaft is much more sensitive than that of a thick shaft. Therefore, it is very important for considering the strength of each shaft during correction of the car transmission shaft distortion in order to generate proper mechanical pressure. The conventional PID controller for the shaft distortion correction system does not consider each different strength of each shaft, which causes low productivity. Therefore, we proposed a new PID controller considering variations of shaft strength caused by seasonal temperature changes as well as irregular heat treatment and different cooling time. Three displacement sensors are used to measure a degree of distortion of the shaft at three different location. The proposed PID controller generates adaptively different coefficients according to different strength of each shaft using appropriately obtained pressure times from long-term experiments. Consequently, the proposed shaft distortion correction system increases the productivity about 30 % more than the conventional correction system in the real factory.

Effects of Friction Plate Area and Clearance on the Drag Torque in a Wet Clutch for an Automatic Transmission (클러치 드래그 토크에 미치는 마찰재 면적 및 클리어런스의 영향)

  • Ryu, Jin Seok;Sung, In-Ha
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.337-342
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    • 2014
  • The reduction of drag torque is an important research issue in terms of improving transmission efficiency. Drag torque in a wet clutch occurs because of the viscous drag generated by the transmission fluid in a narrow gap (clearance) between the friction plate and a separate plate. The objective of this paper is to observe the effects of the friction plate area and the clearance on the drag torque using finite element simulation. The two-phase flow of air and oil fluid is considered and modeled for the simulation. The simulation analysis reveals that as the rotational speed increases, the drag torque generally increases to a critical point and then decreases sharply at a high speed regime. The clearance between the two plates plays an important role in controlling drag torque peak. An increase in the clearance causes a decrease in shear stress; thus, the drag torque also decreases according to Newton's law of viscosity. An observation of the effect of the area of contact between transmission fluid and friction plate shows that the drag torque increases with the contact area. The flow vectors inside the flow channel present clear evidence that the velocity of the fluid flows is faster with a larger friction plate, that is, in the case of a larger contact area. Therefore, the optimum size of the friction plate should be determined carefully, considering both the clutch performance and drag reduction. It is expected that the results from this study can be very useful as a database for clutch design and to predict the drag torque for the initial design with respect to various clutch parameters.