• Title/Summary/Keyword: Mechanical test method

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Review on Reliability Test Method for Optical/Thermofluidic Micro Component (광열유체 마이크로 부품의 신뢰성 평가를 위한 시험법에 관한 고찰)

  • 이낙규;나경환;최현석;한창수
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.242-247
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    • 2004
  • Literature review on reliability test method for developing high performance optical/thermofluidic components. Since the miniaturization by the conventional mechanical process is limited to milli-structure, i.e. $10^{-3}m$, new technology for fabricating of mechanical components is needed to match cost, reliability, and integrability criteria of micro-structure. Although numbers of various researches on MEMS/MOEMS devices and components, including material characterization, design and optimization, system validation, etc., the lack of standards and specifications make the researches and developments difficult. For that reason, this paper is intended to propose the methods of reliability test for measuring the mechanical property of optical/ thermofluidic components.

An Information Transmission Method of the DC Switchgear for Light Railway Vehicle (경량전철용 직류배전반의 정보 전송방식)

  • Lee, H.D.;Kim, S.N.;Ryu, S.P.;Lee, S.H.
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.143-145
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    • 2005
  • This paper describes the transmission method of an information using communication networks between RTU(Remote Terminal Unit) and PCU(Protection and Control System) of the DC switchgear for Light Railway Vehicle. Also the test result carried out in the laboratory was represented. In this test, transmission signal waveform, polling time, response time and request/response frame between RTU and PCU were measured. The field test including the measurements of analog signal and status of the digital logic operation of PCU was conducted in Gyeongsan Test Track.

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Precise Test Sieves Calibration Method Based on Off-axis Digital Holography

  • Abdelsalam, Dahi Ghareab;Baek, Byung-Joon;Kim, Dae-Suk
    • Journal of the Optical Society of Korea
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    • v.15 no.2
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    • pp.146-151
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    • 2011
  • We describe, throughout a Mach-Zehnder interferometric configuration, a new test sieves calibration method based on off-axis digital holography. The experiment is conducted on a test sieve of square openings. The nominal sieve opening is 1.00 mm with maximum individual opening of 1.14 mm in size. The recorded off-axis hologram is numerically processed using Fresnel transforms to obtain an object wave (amplitude and phase). From the reconstructed phase, the average size of the illuminated openings has been measured precisely. The proposed method can provide a real time solution for calibrating test sieves very precisely and with moderate accuracy.

A Study on the Evaluation of Material Degradation using Ball Indentation Method (압입법을 이용한 재료 열화의 평가에 관한 연구)

  • Kim, Jeong-Pyo;Seok, Chang-Sung;Ahn, Ha-Neul
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.171-176
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    • 2000
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the aging evaluation technique by the BI method. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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Development of accelerated life test method for the wind turbine Gearbox using cumulative damage theory (누적손상이론을 이용한 풍력증속기의 가속수명시험법 개발)

  • Son, Ki-Su;Kwak, Hee-Sung;Kang, Change-Hoon;Cho, Jun-Haeng
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.693-697
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    • 2005
  • This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

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A study on the application of electrochemical method for degradation evaluation (열화평가에 전기화학적 방법의 응용에 관한 연구)

  • Kwon, Jae-Do;Moon, Yun-Bae;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.44-51
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    • 1998
  • In order to develop the evaluation methods of degradation for the Ni-Cr-Mo-V steel, which is in use for turbine rotor in nuclear power plant, the degraded materials were prepared by simulated degradation methods. The result of impact test and fatigue crack growth test shows that the FATT(Fracture Appearance Transition Temperature) and fatigue crack growth rate increased with the increase of degradation. And the result of new electrochemical polarization test method was suggested for the evaluating FATT, fatigue crack growth exponent and coefficient C values based on the results of relationship between corrosion current density(Icorr) & FATT, and the m & C and Icorr.

FINITE ELEMENT ANALYSIS AND MEASUREMENT ON THE RELEASE OF RESIDUAL STRESS AND NON-LINEAR BEHAVIOR IN WELDMENT BY MECHANICAL LOADING(I) -FINITE ELEMENT ANALYSIS-

  • Jang, Kyoung-Bok;Kim, Jung-Hyun;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.378-383
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    • 2002
  • In previous study, the decrease and recovery of total stiffness in welded structure was discussed on the basis of experimental examination through tensile loading and unloading test of welded specimen. The recovery of structure stiffness was caused by the release of welding residual stress through mechanical loading. In this study, analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result. Thermal elasto-plastic analysis for welding process was performed by non-coupled analysis. Analysis results of welding process were transfer to elasto-plastic model for tensile loading & unloading by restart technique. In elasto-plastic analysis model for mechanical loading & unloading, hardening appearance of weld metal was considered by rezoning technique and tying technique was used for JIG condition of test machine.

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Finite Element Analysis and Measurement on the Release of Residual Stress and Non-linear Behavior in Weldment by Mechanical Loading(I) -Finite Element Analysis-

  • Jang, K.B.;Kim, J.H.;Cho, S.M.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.29-32
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    • 2002
  • In previous study, the decrease and recovery of total stiffness in welded structure was discussed on the basis of experimental examination through tensile loading and unloading test of welded specimen. The recovery of structure stiffness was caused by the release of welding residual stress through mechanical loading. In this study, analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result. Thermal elasto-plastic analysis for welding process was performed by non- coupled analysis. Analysis results of welding process were transfer to elasto-plastic model for tensile loading & unloading by restart technique. In elasto-plastic analysis model for mechanical loading & unloading, hardening appearance of weld metal was considered by rezoning technique and tying technique was used for JIG condition of test machine.

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Bending, buckling, and free vibration analyses of carbon nanotube reinforced composite beams and experimental tensile test to obtain the mechanical properties of nanocomposite

  • Mohammadimehr, M.;Mohammadi-Dehabadi, A.A.;Akhavan Alavi, S.M.;Alambeigi, K.;Bamdad, M.;Yazdani, R.;Hanifehlou, S.
    • Steel and Composite Structures
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    • v.29 no.3
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    • pp.405-422
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    • 2018
  • In this research, experimental tensile test and manufacturing of carbon nanotube reinforced composite beam (CNTRC) is presented. Also, bending, buckling, and vibration analysis of CNTRC based on various beam theories such as Euler-Bernoulli, Timoshenko and Reddy beams are considered. At first, the experimental tensile tests are carried out for CNTRC and composite beams in order to obtain mechanical properties and then using Hamilton's principle the governing equations of motion are derived for Euler Bernoulli, Timoshenko and Reddy theories. The results have a good agreement with the obtained results by similar researches and it is shown that adding just two percent of carbon nanotubes increases dimensionless fundamental frequency and critical buckling load as well as decreases transverse deflection of composite beams. Also, the influences of different manufacturing processes such as hand layup and industrial methods using vacuum pump on composite properties are investigated. In these composite beams, glass fibers used in an epoxy matrix and for producing CNTRC, CNTs are applied as reinforcement particles. Applying two percent of CNTs leads to increase the mechanical properties and increases natural frequencies and critical buckling load and decreases deflection. The obtained natural frequencies and critical buckling load by theoretical method are higher than other methods, because there are some inevitable errors in industrial and hand layup method. Also, the minimum deflection occurs for theoretical methods, in bending analysis. In this study, Young's and shear modulli as well as density are obtained by experimental test and have not been used from the results of other researches. Then the theoretical analysis such as bending, buckling and vibration are considered by using the obtained mechanical properties of this research.

Lifetime Estimation of an Axle Drive Shaft by Calibrated Accelerated Life Test Method (CALT 방법을 이용한 액슬구동축의 수명 예측)

  • Kim, Do-Sik;Kim, Hyoung-Eui;Yoon, Sung-Han;Kang, E-Sok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.273-281
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    • 2010
  • In this paper, a method to predict the fatigue life of an axle drive shaft by the calibrated accelerated life test (CALT) method is proposed. The CALT method is very effective for predicting lifetimes, significantly reducing test time, and quantifying reliability. The fatigue test is performed by considering two high stress and one low stress levels, and the lifetime at the normal stress level is predicted by extrapolation. In addition, in this study, the major reliability parameters such as the lifetime, accelerated power index, shape parameter, and scale parameter are determined by conducting various experiments. The lifetime prediction of the axle drive shaft is verified by comparing the experimental results with load spectrum data. The results confirm that the CALT method is effective for lifetime prediction and requires a short test time.