• Title/Summary/Keyword: Mechanical system design

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A Study on the Quality Improvement of Mechanical Drawing Notes Using Lean 6 Sigma Analysis (린 6시그마 분석을 통한 도면 주기 품질 향상 방안 연구)

  • Jeon, Yong Gu;Huh, Hyoung Jo;Lee, Seong Bae;Park, Hun Hyuk;An, Byung Guk
    • Journal of Korean Society for Quality Management
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    • v.48 no.3
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    • pp.381-393
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    • 2020
  • Purpose: The purpose of this study was to find useful solutions by analyzing causes and results about defects on mechanical drawing notes and provide an automated tool with solutions to mechanical engineers. Methods: The collected data for defects on mechanical drawing notes were from ongoing development and mass production projects. Various measurement methods were used based on the Lean 6 Sigma analysis such as Process analysis, C&E diagram and some statistical analysis. Results: The results of this study are as follows; The results of the Lean 6 Sigma analysis, the validity of the selected indicators for improving drawing notes quality was verified through the verification of cause variables. The strategy established to improve the mechanical drawing notes was reflected as an automated program, and the defects were within a manageable range and achieved target Sigma level. Conclusion: Through the application of the "Mechanical drawing notes automation tool", it is expected to resolve the "Voice of Customer, VOC" and "Voice of Business, VOB".

A Study on the Design of Ratchet Wheel Using Automatic Design Program and Finite Element Analysis (자동설계프로그램과 유한요소법을 활용한 래칫 휠 설계에 관한 연구)

  • Kim, Min-Ju;Lee, Seung-Su;Jeon, Eon-Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1882-1887
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    • 2002
  • This study is to develop a automatic design program of mechanical elements as the integrated system which can create automatically 3-dimensional solid and surface model using visualLISP. By the applying developed system to CAE system, the following objects are realized. At first, constructing the library of automatic design program for unexperienced design engineer, the 3-dimensional modeling of mechanical elements can be obtained easily. at second, the 3-dimensional model for ratchet wheel design is created by finete element model of CAE system and the optimal design condition of key way.

Development of Multi-Material DLP 3D Printer (다중재료 DLP 3차원 프린터의 개발)

  • Park, Se-Won;Jung, Min-Woo;Son, Yong-Un;Kang, Tae-Young;Lee, Chibum
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.100-107
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    • 2017
  • 3D printing is a technology that converts a computer-generated 3D model into a real object with additive manufacturing technology. A majority of 3D printing technologies uses one material, and this is considered a limitation. In this study, we developed a multi-material 3D printer by adopting dual resin vat and cleaning system with DLP (Digital Light Processing) 3D printing technology. The developed multi-material DLP 3D printer is composed of a manufacturing system, cleaning system, transporting system, and automatic resin recharging system. Various 3D structures were 3D printed with two materials, thus demonstrating the potential. Printing performance of the multi-material DLP 3D printer was studied by performing a comparative surface roughness test and tension test on specimens composed of one material as well as those composed of two materials.

A Study on the Optimal Design for DC traction system of Light Rail Transit (경전철 급전시스템의 최적설계에 관한 연구)

  • Jeon, Yong-Joo;Cho, Sung-Joon;Baek, Byung-San;Kim, Kuk-Jin;Kim, Jong-Koo
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.1251-1253
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    • 2001
  • This paper presents on capacity design of DC-fed-traction system. The system is introduced including a characteristics of train, feeding network configuration, and design method of substation arrangements. Optimal design procedures is described, and program for capacity computation of the system is presented using the nodal equation, K.C.L, K.V.L, Ohm's law and superposition theory. For the proof of the proposed algorithm, we accomplished the simulation of DC traction system for HA-Nam LRT. By considering whole component in DC traction system the conclusion will be much precise.

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Design of reliability critical system using axiomatic design with FMECA

  • Goo, Bongeun;Lee, Joohee;Seo, Suwon;Chang, Daejun;Chung, Hyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.11-21
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    • 2019
  • In product design, the initial design stage is being increasingly emphasized because it significantly influences the successive product development and production stages. However, for larger and more complex products, it is very difficult to accurately predict product reliability in the initial design stage. Various design methodologies have been proposed to resolve this issue, but maintaining reliability while exploring design alternatives is yet to be achieved. Therefore, this paper proposes a methodology for conceptual design considering reliability issues that may arise in the successive detailed design stages. The methodology integrates the independency of axiomatic design and the hierarchical structure of failure mode, effects, and criticality analysis (FMECA), which is a technique widely used to analyze product reliability. We applied the proposed methodology to a liquefied natural gas fuel gas supply system to verify its effectiveness in the reliability improvement of the design process.

Inference System for Complex Mechanical Design Knowledge (복합적 설계 지식을 위한 추론시스템)

  • Cha, Ju-Heon;Lee, In-Ho;Park, Myeon-Ung;Kim, Jae-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1772-1778
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    • 2002
  • This paper describes inference architecture of an intelligent CAD system that is to be used for design tasks in which complex and large amount of knowledge is used. In order to investigate the issue of handling huge and complex knowledge, design knowledge is categorized into four types and inference methods for them are identified respectively: original design problems are decomposed into several modules of design processes and finally into sub-problems with the four types of knowledge as basic elements in a top-down manner. We demonstrate the implementation of the architecture with the result of the machining center - a sort of machine tools - design.

A Study on the Design Theory of a Mechanical System : Using a Washing Machine Transmission as a Model (세탁기용 트랜스미션을 모델로 한 기계 시스템 설계이론에 관한 연구)

  • Cheon, Gil-Jeong;Kim, Wan-Du;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.431-439
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    • 1996
  • New design principles nad necessary conditions for a mechanical system have been suggested to be kept in the design process using a washing machine transmission as a model. The necessary conditions are funcitnal requirement condition and spatial arrangement condition. The design principles to satisfy the necessary conditions are the principle of sequence and the principle of expansion. Decision sequence for state variables and design varibles of various mechanicla elements have been formulated. New automatic design program for washing machine transmission has been developed observing the necessary conditions and design principles investigated in this study. It was verified to be very effective to follow the design conditions, principles nad formulated decision sequence in mechanical system design process.

Development of the Turn Roller System for Changing the Direction of Rail-type Gait Training System (레일형 보행보조기구의 방향전환을 위한 턴 롤러 시스템 개발)

  • Kim, Ji-Wook;Yang, Min-Seok;Woo, Jun-Woo;Kim, Min-Soo;Sohn, Jeong-Hyun;Jun, Bu-Hwan
    • Journal of Power System Engineering
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    • v.20 no.4
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    • pp.19-25
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    • 2016
  • It is needed to use the gait training system for the rehabilitation of the disabled and old people. In this study, a gait training system of turn roller type is proposed for the purpose of helping the rehabilitation. A driving mechanism with the turn roller is designed by using the RecurDyn which is the dynamic analysis program. RecurDyn is used to analyze the dynamic behavior of the gait training system. The static load analysis is carried out to investigate the safety of this system. From the operating test of this system, it is noted that the driving error is little and the load capacity is 130 kgf.

Probabilistic optimization of nailing system for soil walls in uncertain condition

  • Mitra Jafarbeglou;Farzin Kalantary
    • Geomechanics and Engineering
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    • v.34 no.6
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    • pp.597-609
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    • 2023
  • One of the applicable methods for the stabilization of soil walls is the nailing system which consists of tensile struts. The stability and safety of soil nail wall systems are influenced by the geometrical parameters of the nailing system. Generally, the determination of nailing parameters in order to achieve optimal performance of the nailing system for the safety of soil walls is defined in the framework of optimization problems. Also, according to the various uncertainty in the mechanical parameters of soil structures, it is necessary to evaluate the reliability of the system as a probabilistic problem. In this paper, the optimal design of the nailing system is carried out in deterministic and probabilistic cases using meta-heuristic and reliability-based design optimization methods. The colliding body optimization algorithm and first-order reliability method are used for optimization and reliability analysis problems, respectively. The objective function is defined based on the total cost of nails and safety factors and reliability index are selected as constraints. The mechanical properties of the nailing system are selected as design variables and the mechanical properties of the soil are selected as random variables. The results show that the reliability of the optimally designed soil nail system is very sensitive to uncertainty in soil mechanical parameters. Also, the design results are affected by uncertainties in soil mechanical parameters due to the values of safety factors. Reliability-based design optimization results show that a nailing system can be designed for the expected level of reliability and failure probability.

Optimal Design of the Flexure Mounts for Satellite Camera by Using Design of Experiments (실험계획법을 이용한 인공위성 주반사경 플렉셔 마운트의 최적 설계)

  • Kim, Hyun-Jung;Seo, Yu-Deok;Youn, Sung-Kie;Lee, Seung-Hoon;Lee, Deog-Gyu;Lee, Eung-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.693-700
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    • 2008
  • The primary mirror system in a satellite camera is an opto-mechanically coupled system for a reason that optical and mechanical behaviors are intricately interactive. In order to enhance the opto-mechanical performance of the primary mirror system, opto-mechanical behaviors should be thoroughly investigated by using various analysis procedures such as elastic, thermo-elastic, optical and eigenvalue analysis. In this paper, optimal design of the bipod flexure mounts for high opto-mechanical performance is performed. Optomechanical performances considered in this paper are RMS wavefront error under the gravity and thermal loading conditions and 1st natural frequency of the mirror system. The procedures of the flexure mounts design based on design of experiments and statistics is as follows. The experiments for opto-mechanical analysis are constructed based on the tables of orthogonal arrays and analysis of each experiment is carried out. In order to deal with the multiple opto-mechanical properties, MADM (Multiple-attribute decision making) is employed. From the analysis results, the critical design variables of the flexure mounts which have dominant influences on opto-mechanical performance are determined through analysis of variance and F-test. The regression model in terms of the critical design variables is constructed based on the response surfaceanalysis. Then the critical design variables are optimized from the regression model by using SQP algorithm. Opto-mechanical performance of the optimal bipod flexure mounts is verified through analysis.