• 제목/요약/키워드: Mechanical mixing

검색결과 1,560건 처리시간 0.023초

Numerical analysis of internal flow and mixing performance in polymer extruder I: single screw element

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제18권3호
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    • pp.143-151
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow in a single screw extruder system and investigated the mixing performance with respect to the screw speed and the screw pitch. The viscosity of polymer melt was described with Carreau-Yasuda model. The mixing performance was computed numerically by tracking the motions of particles in the screw element system. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the strain. The results revealed that the high screw speed reduces the residence time but increases the deformation rate while the small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance and the small screw pitch increases the distributive mixing performance.

혼합 개선을 위한 Y-채널 마이크로 믹서의 최적설계 (Optimum Design of a Y-channel Microcmixer for Enhanced Mixing)

  • 신용수;최형일;이동호;이도형
    • 대한기계학회논문집A
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    • 제30권3호
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    • pp.302-309
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    • 2006
  • Effective mixing plays a crucial role in microfluidics for biochemical applications. Owing to the small device scale and its entailing the low Reynolds number, the mixing in microchannels proceeds very slowly. In this work, we optimize the configuration of obstacles in the Y-channel mixer in order to attain maximum mixing efficiency. Before the optimum design, mixing characteristics are investigated using unstructured grid CFD method. Then, the analysis method is employed to construct the approximate analysis model to be used in the optimization procedure. The main optimization tool in the present work is sequential quadratic programming method. Using this approximate optimization procedure, we may obtain the optimum layout of obstacles in the Y-channel mixer in an efficient manner, which gives the maximum mixing efficiency.

램파 혼합 기법을 이용한 알루미늄 합금의 부식 결함 검출에 대한 실험 연구 (Experimental Study on Corrosion Detection of Aluminum Alloy Using Lamb Wave Mixing Technique)

  • 최희웅;이재선;조윤호
    • 대한기계학회논문집A
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    • 제40권11호
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    • pp.919-925
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    • 2016
  • 본 연구에서는 비선형 체적파 혼합 기법의 선행연구를 토대로 램파 기법에 적용하여 램파 혼합 기법에 대한 연구를 수행하였다. 램파 혼합 기법의 타당성을 증명하기 위해 결함이 없는 시편과 부식에 의해 발생된 표면 결함이 있는 시편에 대해 실험을 진행하였다. 실험 대조군으로는 램파의 지배적인 면내변위와 면외변위를 가지는 모드 및 주파수로 선정하였다. 그 결과 램파 혼합 기법으로도 결함 검출이 가능하였고, 기존의 램파 기법의 경향성과 유사하게 나타났다. 그리고 이론과 동일한 지배적인 변위와 모드가 발생된 것을 확인 할 수 있었다. 그러나 결함 검출 성능은 측정 방법 및 단순 모드 선정에 따라 결정되는 것이 아니라 변위 비율에 따라 결정된다.

인쇄용 옵셋 잉크 자동 교반시스템의 설계 및 구현 (Design and Implementation of an Automatic System for Mixing Offset Ink)

  • 최성학;이준열;이봉수;이상윤
    • 대한기계학회논문집A
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    • 제36권5호
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    • pp.545-553
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    • 2012
  • 본 논문은 옵셋인쇄용 잉크를 자동적으로 교반할 수 있는 시스템의 개발과정을 소개하고 있다. 교반 공정은 페인트, 잉크 등 색을 다루는 많은 산업 분야에서 필요하고, 특히 소량의 고점성 잉크를 섞어서 별색을 제조하기 위한 자동화된 시스템은 해당 산업체에서 크게 필요로 하고 있다. 본 연구에선 공전과 자전에 의한 회전과 벨트 전동 방식으로 잉크를 교반할 수 있는 시스템의 설계, 제작, 실험이 수행 되었다. 회전 방향, 속도, 교반용기의 각도 및 잉크 양 등 다양한 조건에서 실험을 수행함으로써 교반시스템의 성능을 검증하였다. 또한 실험을 통해 잉크 교반에 적합한 조건을 찾음으로써 옵셋 인쇄업체에서 별색 제조용으로 사용이 가능한 방법을 제시하였다.

Enhanced Mechanical Properties of Functionalized Graphene Oxide/linear Low Density Polyethylene Composites Prepared by Melt Mixing

  • Chhetri, Suman;Samanta, Pranab;Murmu, Naresh Chandra;Kuila, Tapas;Lee, Joong Hee
    • Composites Research
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    • 제29권4호
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    • pp.173-178
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    • 2016
  • Graphene oxide (GO) was concurrently reduced and functionalized using long alkyl chain dodecyl amine (DA). The DA functionalized GO (DA-G) was assumed to disperse homogenously in linear low density polyethylene (LLDPE). Subsequently, DA-G was used to fabricate DA-G/LLDPE composites by melt mixing technique. Fourier transform infrared spectra analysis was performed to ascertain the simultaneous reduction and functionlization of GO. Field emission scanning electron microscopy analysis was performed to ensure the homogenous distribution and dispersion of DA-G in LLDPE matrix. The enhanced storage modulus value of the composites validates the homogenous dispersion of DA-G and its good interfacial interaction with LLDPE matrix. An increased in tensile strength value by ~ 64% also confirms the generation of good interface between the two constituents, through which efficient load transfer is possible. However, no significant improvement in glass transition temperature was observed. This simple technique of fabricating LLDPE composites following industrially viable melt mixing procedure could be realizable to developed mechanically strong graphene based LLDPE composites for future applications.

Y-Channel 마이크로 믹서의 혼합 개선을 위한 연구 (Study of a Y-Channel Micromixer with Obstacles to Enhancing Mixing)

  • 김진욱;김상우;이도형;강형민
    • 대한기계학회논문집B
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    • 제34권9호
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    • pp.851-857
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    • 2010
  • 작은 장치 스케일과 낮은 Reynolds number를 수반하는 마이크로 채널에서의 혼합효율 최대화를 위하여 사각형 장애물을 이용한 Passive 마이크로 믹서의 최적 설계를 수행하였다. 이를 위해 본 연구에서는 구조가 단순한 Y-Channel내부에 사각형 장애물의 개수와 그 크기, 그리고 위치를 변화시켜가면서 비정렬 해석 기법을 이용하여 해석을 수행하였다. 또한 최대 허용 압력 강하값을 제한 조건으로 설정하여 제한조건을 만족하면서 혼합 효율을 최대화하는 Y-Channel 형상의 최적화를 수행하였다. 이를 통하여 2개의 사각형 장애물을 사용할 경우 원형 장애물의 결과와 비교했을 때 최대 2.5% 혼합 효율이 향상됨을 확인하였다.

진동 교반기가 있는 미소채널에서 혼합에 대한 Karman 와의 영향 (The Effect of Karman Vortex for Mixing in a Micro-channel with an Oscillating Micro-stirrer)

  • 안상준;맹주성;김용대
    • 대한기계학회논문집B
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    • 제30권2호
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    • pp.144-152
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    • 2006
  • In order to consider the effect of Karman vortex for mixing, mixing indices are calculated for 4 models of micro channel flows driven from the combinations of a circular cylinder and a oscillating stirrer. And their results are compared to that of a simple straight micro channel flow(model I). The mixing rate is improved 5.5 times by Karman vortex (model II) and 11.0 times by the stirrer(model III) respectively. In case of successive mixing by the cylinder and the stirrer(model IV), $27\%$ of shortening the channel length for the complete mixing as well as 1.37 times improvement of mixing efficiency then model III. And then, variation of mixing indices are much stable comparing with the others. Thus, it is found that the Karman vortex plays a good role as a pre-mixing method. The D2Q9 Lattice Boltzmann methods are used.

배리어가 포함된 카오스 마이크로 믹서의 개발 (Development of a Barrier Embedded Chaotic Micromixer)

  • 김동성;이석우;권태헌;이승섭
    • 대한기계학회논문집A
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    • 제28권1호
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    • pp.63-69
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    • 2004
  • It is of great interest to enhance mixing performance in a microchannel in which the flow is usually characterized as a low Reynolds number (Re) so that good mixing is quite difficult to be achieved in this laminar flow regime. In this regard, we present a new chaotic passive micromixer, named Barrier Embedded Micromixer (BEM), of which the mixing mechanism is based on chaotic flows. In BEM, chaotic flow is induced by periodic perturbation of the velocity field due to periodically inserted barriers along the channel wall while a helical type of flow is obtained by slanted grooves on the bottom surface of the channel in the pressure driven flow. To experimentally compare the mixing performance, a T-microchannel and a microchannel with only slanted grooves were also fabricated. All microchannels were made of PDMS (Polydimethylsiloxane) from SU-8 masters that were fabricated by conventional photolithography. Mixing performance was experimentally characterized with respect to an average mixing intensity by means of color change of phenolphthalein as pH indicator. It was found that mixing efficiency decreases as Re increases for all three micromixers. Experimental results obviously indicate that BEM has better mixing performance than the other two. Chaotic mixing mechanism, suggested in this study, can be easily applied to integrated microfluidic systems , such as Micro-Total-Analysis-System, Lab-on-a-chip and so on.

익렬간 혼합모델을 이용한 토크 컨버터 유동장의 수치계산 (Numerical calculation of torque converter flow using interrow mixing model)

  • 박재인;조강래
    • 대한기계학회논문집B
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    • 제22권3호
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    • pp.326-335
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    • 1998
  • In this study, a steady three-dimensional incompressible turbulent flow within a torque converter was numerically analyzed with the introduction of interrow mixing model. Mixing planes were introduced to exchange the flow informations between two adjacent elements of the torque converter. The mixing planes were installed among three elements of the torque converter. Therefore, in the present method, it could be possible to calculate the flow-filed within the torque converter without any assumption of circulating flow rates or any extension of boundaries toward the upstream and the downstream for each element. The numerically calculated performances of the torque converter were in good agreement with experimental results, and the complex flow patterns were be observed according to design and off-design condition. As a conclusion, it was found that the present numerical method was very effective in the steady flow analysis of torque converters.

F-O-O-F 인젝터의 혼합 특성 (The mixing characteristics of Unlike Split Triplet(F-O-O-F) Impinging-Jet Injector Elements)

  • 임병직;정기훈;윤영빈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2002년도 학술대회지
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    • pp.283-286
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    • 2002
  • The mixing of fuel and oxidizer and each mass distribution of unlike split triplet(F-O-O-F) injector for liquid rocket which are known to affect the combustion efficiency significantly, has been investigated using PLLIF technique. Experiment is conducted to investigate the effect of mixture ratio(MiR), momentum ratio(MoR) and impinging angle on mixing efficiency. The mixing efficiency, which is introduced by Rupe, gives the global chracteristic of spray mixing. Experiment far comparison with triplet injector(F-O-F), which has same momentum ratio and impinging angle with split triplet injector is conducted.

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