• International Journal of Korean Welding Society
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• 제3권2호
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• pp.15-23
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• 2003

A genetic algorithm was applied to an arc welding process to determine near optimal settings of welding process parameters which produce good weld quality. This method searches for optimal settings of welding parameters through systematic experiments without a model between input and output variables. It has an advantage of being able to find optimal conditions with a fewer number of experiments than conventional full factorial design. A genetic algorithm was applied to optimization of weld bead geometry. In the optimization problem, the input variables were wire feed rate, welding voltage, and welding speed, root opening and the output variables were bead height, bead width, penetration and back bead width. The number of level for each input variable is 8, 16, 8 and 3, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions, 3,072 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions from less than 48 experiments.

• Structural Engineering and Mechanics
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• 제33권1호
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• pp.15-30
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• 2009

In this study, the nonlinear vibrations of stepped beams having different boundary conditions were investigated. The equations of motions were obtained by using Hamilton's principle and made non dimensional. The stretching effect induced non-linear terms to the equations. Natural frequencies are calculated for different boundary conditions, stepped ratios and stepped locations by Newton-Raphson Method. The corresponding nonlinear correction coefficients are also calculated for the fundamental mode. At the second part, an alternative method is produced for the analysis. The calculated natural frequencies and nonlinear corrections are used for training an artificial neural network (ANN) program which has a multi-layer, feed-forward, back-propagation algorithm. The results of the algorithm produce errors less than 2.5% for linear case and 10.12% for nonlinear case. The errors are much lower for most cases except clamped-clamped end condition. By employing the ANN algorithm, the natural frequencies and nonlinear corrections are easily calculated by little errors, and the computational time is drastically reduced compared with the conventional numerical techniques.

• Structural Engineering and Mechanics
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• 제51권2호
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• pp.299-313
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• 2014

In the first part of this paper, the influences of some of crack parameters on natural frequencies of a cracked cantilever Functionally Graded Beam (FGB) are studied. A cantilever beam is modeled using Finite Element Method (FEM) and its natural frequencies are obtained for different conditions of cracks. Then effect of variation of depth and location of cracks on natural frequencies of FGB with single and multiple cracks are investigated. In the second part, two Multi-Layer Feed Forward (MLFF) Artificial Neural Networks (ANNs) are designed for prediction of FGB's Cracks' location and depth. Particle Swarm Optimization (PSO) and Back-Error Propagation (BEP) algorithms are applied for training ANNs. The accuracy of two training methods' results are investigated.

• 한국자동차공학회논문집
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• 제19권4호
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• pp.91-98
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• 2011

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke diesel engine is of great economic importance. A motor-driven cylinder lubricator for Sulzer RT-flex large two-stroke diesel engines developed by authors is in need of mounting a quill system to lubricate cylinder parts for smoother operation. In order to apply the common-rail lubricating system to the developed cylinder lubricator as the second research stage, the quill system with a progressively quantitative distributor is improved in the electronically controlled quill system with an accumulating distributor. In this study, the effects of lubricator motor speed, plunger stroke and cylinder back pressure on oil feed rate, maximum discharge and delivery pressures are experimentally investigated by using the electronically controlled quill system with an accumulating distributor in the developed cylinder lubricator. It is found that the oil feed rate of the electronically controlled quill system with an accumulating distributor is larger than that of the quill system with a progressively quantitative distributor because of the increase of delivery speed and volume by changing the location of accumulator in the same experimental condition.

• 한국산학기술학회논문지
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• 제21권1호
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• pp.560-567
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• 2020

점진판재성형은 금형을 제작하지 않고 판재를 가공하는 방법으로서 빠른 시제품 제작과 소량 생산에 적합한 성형법이다. 이러한 점진판재성형의 공정 변수로 공구 직경, 매 스탭당 Z-방향 깊이, 공구 이송 속도, 공구 회전 속도 등은 성형품의 품질에 크게 영향을 미친다. 본 연구에서는 두께가 1.0mm인 Al3004판재를 사용하여 원뿔절두체(VWACF: Varying Wall Angle Conical Frustum) 모델의 점진성형을 실시하였으며, 각각의 변수들의 조합에서 성형성을 판단하였다. BP신경망 (BPNN: Back Propagation Neural Network)를 기반으로 Minitab 소프트웨어를 사용하여 성형 각도를 예측하는 2 차 수학적 모델을 구축하였다. 또한 이 모델을 유전 알고리즘의 목적함수로 사용하였으며 최대 성형 각도로 얻기 위한 최적의 변수 조합을 찾아내었다. 공구 직경은 6mm, 회전 속도는 180rpm, Z-방향 피치는 0.401mm, 이송 속도는 772.4mm/min일 경우 가장 큰 성형 각도인 87.071°를 갖는 컵을 성형할 수 있었다.

• 대한기계학회논문집A
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• 제41권3호
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• pp.181-186
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• 2017

점진 판재 성형은 금형을 제작하지 않고 판재를 가공하는 방법으로써 빠른 시제품 제작과 소량 생산에 적합한 성형법이다. 이러한 점진 판재 성형의 공정 변수로 공구 직경, 매 스탭당 z-방향 깊이, 공구 이송속도, 공구 회전 속도 등은 성형품의 품질에 크게 영향을 미친다. 본 연구에서는 Al5052-O(0.8mm) 판재를 사용하여 Varying Wall Angle Conical Frustum 모델의 점진성형을 실시하였으며, 각각의 변수들의 조합에서 성형성을 판단하였다. 다구찌 기법을 사용하여 점진성형 변수들의 조합을 찾아내고, 그레이 관계형 최적화를 통하여 최적 성형 변수 값의 조합을 찾아 내였다. 최종 성형물의 품질은 성형성, 스프링 백, 두께 감소량을 측정하여 판단하였다. 본 연구의 실험 조건에서의 최적의 변수 조합은 공구직경 6 mm, 회전속도 60rpm, 매 스탭당 z-방향 깊이 0.3 mm, 이송속도 500 mm/min으로 판단되었다.

• 한국정밀공학회지
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• 제28권7호
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• pp.761-768
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• 2011

The large surface micro machining system includes the equipments and processes for manufacturing the ultra precision micro patterned products with large surface through the mechanical machining. Recent major issue on the micro machining technology may be the development of optical parts for the back light unit of display which has the largest market. This special issue makes up with three parts; the large surface micro machining system and machine, machining process and forming process. In this paper, the state-of-the-art and core technology of large surface micro machining system is introduced with focus on the manufacturing technology for the back light unit of LCD TV. Then, some research results on the development of a roll die lathe is introduced which involves the concept of machine design, improvement of thermal characteristics in the spindle system, improvement of relative parallelism and straightness between spindle system and long stroke feed table, machining of micro pitch patterns. Finally, the direct forming process is introduced as the future work in the large surface micro machining field.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2007년도 심포지엄 논문집 정보 및 제어부문
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• pp.67-69
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• 2007

PMSM (Permanent Magnet Synchronous Motor) current control is a most inner loop of electromechanical driving systems and it plays a foundation role in the hierarchy's control loop of several mechanical machine systems. In this paper, a simple RMRAC control scheme for the PMSM is proposed in the synchronous frame. In the synchronous current model, the input signal is composed of as a calculated voltage by adaptive laws and system disturbances. The gains of feed-forward and feed-back controller are estimated by the proposed e-modification methods respectively, where the disturbances are assumed as filtered current tracking errors. After the estimation of the disturbances from the tracking errors, the corresponding voltage is fed forward to control input to compensate for the disturbances. The proposed method is robust to high frequency disturbances and has a fast dynamic response to time varying reference current trajectory. It also shows a good real-time performance duo to it's simplicity of control structure. Through the simulations considering several cases of external disturbances and experimental results, efficiency of the proposed method is verified

• Journal of Advanced Marine Engineering and Technology
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• 제40권9호
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• pp.756-761
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• 2016

본 연구에서는 소형 단기통 4행정 농용 디젤엔진에 장착될 수 있는 플런저 직경 4 mm, 행정 7 mm의 연료펌프를 설계 및 제작하여 성능특성을 조사하는 것이 목적이다. 실린더 내 연소압력은 자체 제작한 모형 실린더 내에 질소가스를 사용하여 1, 6, 11, 16 및 21 bar의 배압을 형성시켜 모사했다. 실험에 있어서는 연료펌프 회전속도를 600, 800, 1000, 1200 및 1400 rpm로 변화시키면서 개발된 연료펌프의 토출구에서 1 cm 떨어진 지점의 토출압력, 30 cm 떨어진 지점의 송출압력과 송출유량을 배압에 대해 측정하였고, 펌프효율을 계산하였다. 그 결과, 연료펌프 회전속도가 증가하면 펌프의 송출유량은 증가하였고, 실린더 내의 압축압력인 배압이 증가하면 송출유량은 감소하였다. 또한, 연료펌프의 회전속도가 증가할수록 펌프효율이 감소되었고, 실린더 내의 배압이 증가함에 따라 펌프효율은 감소되었다.

• 대한기계학회논문집
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• 제15권2호
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• pp.436-444
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• 1991

A computational method has been developed to analyze the bone-remodeling induced by external fixator. The method was based on the Finite Element Method (FEM) in combination with numerical formulation of adaptive bone-remodeling theories. As a feed-back control variable, compressive strain and effective stress were used to determine the surface remodeling and internal (density) remodeling respectively. Surface remodeling and internal remodeling were combined at each time step to predict the rel situation. A noticeable shape and density change were detected at the region between two pins and density change was decreased with time increment. At final time step, the shape and density distribution were converged closely to its original intact bone model. Similar change was detected in stress distribution. The altered stress distribution due to the pin and external fixator converged to the intact stress distribution with time.