• Title/Summary/Keyword: Mechanical fault

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Remanufacturing for Automotive Electronics Control Parts (자동차용 전자컨트롤 부품의 재제조)

  • Mok, Haksoo;Jeon, Changsu;Han, Changhyo;Skerlos, Steven J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.1-8
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    • 2013
  • Remanufacturing of automobile parts is important for increasing the recycling resources. ECU(Electronic Control Unit) systems are becoming an increasingly important part of an automobile. But production company are reported in the ECU remanufacturing industry of domestic automobile parts due to a lack of remanufacturing technology and marketability. This paper introduces the ECU of remanufacturing, also grasps the structure and the analyzes failure cause that is external factors and fault in the characteristic design and steps in the Independent ECU remanufacturing process. The ECU manufacturing industry of the US was examined. The results in this paper could be used as the system information for further remanufacturing industry of domestic automobile parts.

Busbar Design of High Power HVDC Converter (대용량 HVDC 컨버터의 Busbar 설계)

  • Kim, Chan-Ki;Park, Yong-Hun;Kim, Jin-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.7
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    • pp.923-927
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    • 2012
  • This paper studies a busbar design of high power HVDC converter. In order to design a electrical busbar, we need to consider electrical, mechanical and environmental condition. In this papre, we focus on the electrical design in terms of temperaure and currnet. Busbar conductor can be damaged to burn due to the temperature and fault current of busbar. In this paper, Busbar design of Jindo-Jeju HVDC #2 System that will start operate in 2012 is considered.

A Method for Vibration Detection of Squirrel Cage Induction Motors Using the Flux Sensor (자속 센서를 이용한 농형 유도전동기의 진동검출 기법)

  • Hwang, Don-Ha;Lee, Sang-Hwa;Han, Sang-Bo;Sun, Jong-Ho;Kang, Dong-Sik
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1057-1058
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    • 2007
  • This paper proposes an alternative vibration detection method in a squirrel-cage induction motor using flux sensors. The air-gap flux will be changed when mechanical vibration occurs by bearing fault as well as broken rotor bar and air-gap eccentricity. For detecting those flux variations due to vibration, search coils are installed at stator slots. The induction motor with 380 [V], 7.5 [kW], 4 [Poles], 1,760 [rpm] ratings is used. Magnitudes and distortion of the induced voltage from flux sensors are used to discriminate faulted types. As a result, the flux sensor has been proven to be useful for vibration detection. It is compared to the result with vibration sensor as well.

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ATWS Frequency Quantification Focusing on Digital I&C Failures

  • Kang Hyun Gook;Jang Seung-Cheol;Lim Ho-Gon
    • Nuclear Engineering and Technology
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    • v.36 no.2
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    • pp.184-195
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    • 2004
  • The multi-tasking feature of digital I&C equipment could increase risk concentration because the I&C equipment affects the actuation of the safety functions in several ways. Anticipated Transient without Scram (ATWS) is a typical case of safety function failure in nuclear power plants. In a conventional analysis, mechanical failures are treated as the main contributors of the ATWS. This paper quantitatively presents the probability of the ATWS based on a fault tree analysis of a Korea Standard Nuclear Power Plant is also presented. An analysis of the digital equipment in the digital plant protection system. The results show that the digital system severely affects the ATWS frequency. We also present the results of a sensitivity study, which show the effects of the important factors, and discuss the dependency between human operator failure and digital equipment failure.

Effect of Deformation Properties at the Contact Surfaces on the Wear Rate (접촉면에서의 변형특성이 마멸속도에 미치는 영향)

  • 이영호;김인섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.115-121
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    • 2001
  • The wear test has been performed to evaluate the wear mechanism of steam generator (SG) tube materials against ferritic stainless steel in water environment. The wear rates of SG tube materials depend on the change of mechanical properties between contact surfaces during wear test. From the subsurface hardness test, Inconel 690 is more work-hardened than Inconel 600 even though these materials have similar hardness values before the wear test. Main cause is due to the difference of stacking fault energy with the chromium content. In water environment, wear mechanism is closely related with the continuous formation and fracture of deformation layers at the contact surfaces.

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A Malfunction Pattern Distinction of an Automotive Electric part by Sound and Vibration Frequency Analysis (소음진동 주파수분석을 이용한 자동차 전동부품의 고장유형 분석)

  • Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.107-112
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    • 2021
  • The usage of electric-powered components consisting of several electrical and mechanical parts is continuously increasing in automobiles. Therefore, continuous assessment of the reliability and quality of these electric-powered parts is crucial. In this study, a noise and vibration measurement system for testing and evaluating the different electric-powered parts of automobiles was designed. Further, an FFT analysis was performed on some electric-powered steering assembly test equipment. In the FFT analysis of the noise and vibration signals for each essential fault part, the vibration FFT analysis was significantly compared with the noise analysis. The results showed that the vibration FFT analysis was more effective in determining the reliability and quality of the electric-powered parts.

An Expert System Using Diagnostic Parameters for Machine tool Condition Monitioring (공작기계 상태감시용 진단파라미터 전문가 시스템)

  • Shin, Dong-Soo;Chung, Sung-Chong
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.112-122
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    • 1996
  • In order to monitior machine tool condition and diagnose alarm states due to electrical and mechanical faults, and expert system using diagnostic parameters of NC machine tools was developed. A model-based knowledge base was constructed via searching and comparing procedures of diagnostic parameters and state parameters of the machine tool. Diagnostic monitoring results generate through a successive type inference engine were graphically displayed on the screen of the console. The validity and reliability of the expert system was rcrified on a vertical machining center equipped with FANUC OMC through a series of experiments.

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Methods to evaluate the twin formation energy: comparative studies of the atomic simulations and in-situ TEM tensile tests

  • Hong-Kyu Kim;Sung-Hoon Kim;Jae-Pyoung Ahn
    • Applied Microscopy
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    • v.50
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    • pp.19.1-19.9
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    • 2020
  • Deformation twinning, one of the major deformation modes in a crystalline material, has typically been analyzed using generalized planar fault energy (GPFE) curves. Despite the significance of these curves in understanding the twin nucleation and its effect on the mechanical properties of crystals, their experimental validity is lacking. In this comparative study based on the first-principles calculation, molecular dynamics simulation, and quantitative in-situ tensile testing of Al nanowires inside a transmission electron microscopy system, we present both a theoretical and an experimental approach that enable the measurement of a part of the twin formation energy of the perfect Al crystal. The proposed experimental method is also regarded as an indirect but quantitative means for validating the GPFE theory.

Analysis on Current Limiting Characteristics of the SFCL with Magnetically Coupled Two Coils and YBCO Coated Conductor Due to the Winding Direction and the Turn Number' Ratio Between Two Coils (직렬 연결된 두 코일과 YBCO Coated Conductor로 구성된 초전도 전류제한기의 권선방향과 권선 비에 따른 전류제한 특성 분석)

  • Lee, Dong-Hyeok;Du, Ho-Ik;Kim, Yong-Jin;Han, Byoung-Sung;Han, Sang-Chul;Lee, Jeong-Phil
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.1
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    • pp.52-56
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    • 2011
  • The ongoing Superconducting Fault Current Limiter(SFCL) development mainly has focused on the application of commercializaton and power system through combining with normal-conducting device, moving away from current-limiting method, which is solely dependant on the existing superconductor. Compared to the structural development above, on the other hand, the research on applying superconducting current-limiting element to SFCL, the heart of SFCL, still has a lot left to do, apart form traditional resistive type SFCL. In this study, we looked into the current limiting characteristic of SFCL using core and coil. YBCO coated conductor with stainless steel stabilizer layer was verified by the excellent of current-limiting element of the resistive type SFCL that has a high Jc and index as well as being superior in mechanical property. Also, we study temperature characteristics and resistance characteristics, max voltage, response time and current-limiting ability that can be an indicator as current-limiting element while applying to superconducting current-limiting element caused by variation of winding direction, winding ratio of SFCL using core and coil.

Global Behavior Analyses of Structures with Damages Using a Modified Second Order Damage Tensor (수정된 2차손상텐서를 이용한 손상된 구조체의 거동해석)

  • 이상호;이형기;허용학
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.13 no.2
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    • pp.257-270
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    • 2000
  • The objective of this study is to develop a damage model based on damage mechanics that can be used to analyze the mechanical behavior of structures with defects and the global behavior of damaged structures. A modified second order damage tensor that can be applied to finite element analysis is used to reflect the effect of damage. The damage stress computed from the effective stress is considered as an additional loading term acting on nodes and can represent the effect of crack surface. The accuracy of the proposed algorithm is verified by comparing the analysis results with the experimental data from other studies and the analysis results based on transverse isotropic theory. The developed damage model is applied to the analyses of structures with cracks under linear elastic condition. The comparisons confirmed that the quantitative analysis of the structural behavior due to crack orientation and multiple sets of cracks is possible. Also, the damage caused by rock excavation and fault zone is analyzed. The results also showed that the developed model can effectively analyze the global behavior of damaged structures.

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