• Title/Summary/Keyword: Mechanical fault

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Diagnosis of Compressor Failure by Fault Tree Analysis (FTA기법을 이용한 콤프레서 고장진단)

  • 배용환;이석희;최진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.127-138
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    • 1994
  • The application of fault tree technique to the analysis of compressor failure is considered. The techniques involve the decomposition of the system into a form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this paper, fault trees are made by using fault train of screw type air compressor failure. The fault trees are used to obtain minimal cut sets from the modes of system failure and, hence the system failure rate for the top event can be calculated. The method of constructing fault trees and the subsequent estimation of reliability of the system is illustrated through compressor failure. It is proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

Interrupting characteristics of the transformer superconducting fault current limiter

  • Hwang, S.H.;Choi, H.W.;Jeong, I.S.;Choi, H.S.
    • Progress in Superconductivity and Cryogenics
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    • v.19 no.4
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    • pp.40-44
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    • 2017
  • This paper analyzed the fault current limiting characteristics of the previously proposed transformer superconducting fault current limiter (TSFCL) interruption system according to its transformer type. The TSFCL interruption system is an interruption technology that combines a TSFCL, which uses a transformer and a superconductor, and a mechanical DC circuit breaker. This technology first limits the fault current using the inductance of the transformer winding and the quench characteristics of the superconductor. The limited fault current is then interrupted by a mechanical DC circuit breaker. The magnitude of the limited fault current can be controlled by the quench resistance of the superconductor in the TSFCL and the turns ratio of the transformer. When the fault current is controlled using a superconductor, additional costs are incurred due to the cooling vessel and the length of the superconductor. When the fault current is controlled using step-up and step-down transformers, however, it is possible to control the fault current more economically than using the superconductor. The TSFCL interruption system was designed using PSCAD/EMTDC-based analysis software, and the fault current limiting characteristics according to the type of the transformer were analyzed. The turns ratios of the step-up and step-down transformers were set to 1:2 and 2:1. The results were compared with those of a transformer with a 1:1 turns ratio.

Fault Diagnosis of High-Speed Rotating Machinery With Control Moment Gyro for Medium and Large Satellite Using Envelope Spectrum Analysis (포락선 스펙트럼 분석을 이용한 중대형 위성용 제어모멘트자이로의 고속회전체 고장진단)

  • Kang, Jeong-Min;Song, Tae-Seong;Lee, Jong-Kuk;Song, Deok-Ki;Kwon, Jun-Beom;Lee, Il;Seo, Joong-Bo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.6
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    • pp.413-422
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    • 2022
  • In this paper, the fault analysis of the momentum wheel, which is a high-speed rotary machinery of 'Control Moment Gyro' for medium and large satellite, was described. For fault diagnosis, envelope spectrum analysis was performed using Hilbert transformation method and signal demodulation method to find the impact signals periodically generated from amplitude modulated signals. Through this, the fault of the momentum wheel was diagnosed by analyzing whether there was a harmonic component of the rotational frequency and a bearing fault frequency in a specific frequency band with a high peak.

A Vibration-based Fault Diagnostics Technique for the Planetary Gearbox of Wind Turbines Considering Characteristics of Vibration Modulation (풍력발전기 유성기어박스의 진동 변조 특성을 고려한 진동기반 고장 진단 기법 고찰)

  • Ha, Jong M.;Park, Jungho;Oh, Hyunsoek;Youn, Byeng D.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.665-671
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    • 2015
  • The performance of fault diagnostics for a planetary gearbox depends on vibration modulation characteristics, which can vary with manufacturing & assembly tolerance, and load condition. In this paper, a fault diagnostics technique that considers vibration modulation characteristics is proposed for the effective fault detection of planetary gearboxes in wind turbines. For identifying the vibration modulation characteristics in practice, re-sampled vibration signals are processed with narrow band-pass filters. Thereafter, the optimal position of the vibration extraction window is identified for effective detection of faulty signals under the varying vibration modulation characteristics. The proposed diagnostics technique makes it possible to perform robust diagnostics of the planetary gearbox with regard to the changeable vibration modulation effect. For demonstrating the proposed fault diagnostics technique, a 2-kW WT testbed is designed with two DC motors and gearboxes. A faulty gear with partial tooth breakage is machined and assembled into the gearbox.

Fault Detection and Diagnosis (FDD) Using Nonlinear Regression Models for Heat Exchanger Faults in Heat Pump System (비선형회귀모델을 이용한 히트펌프시스템의 열교환기 고장에 대한 고장감지 및 진단에 대한 연구)

  • Kim, Hak-Soo;Kim, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.11
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    • pp.1111-1117
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    • 2011
  • This paper proposed a fault detection and diagnosis (FDD) algorithm using nonlinear regression models, focusing especially on heat exchanger faults. This research concerned four working modes: those with no fault, evaporator fault, condenser fault, and evaporator and condenser faults. This research used no fault mode data to create an FDD algorithm. Using the no fault mode data, correlation functions for predicting the degree of superheat or subcool of heat exchangers (an evaporator and a condenser) were derived. Each correlation function has five inputs and one output. Based on these correlation functions, it is possible to predict the degree of superheat or subcool of each heat exchanger under various working conditions. The FDD algorithm was developed by comparing the predicted value and the simulation value. The FDD algorithm works well in all four working modes.

Fault Diagnosis Algorithm of an Air-conditioning System by using a Neural No-fault Model and a Dual Fuzzy Logic (신경망무고장모델과 이중퍼지로직을 사용한 냉방기 고장진단 알고리즘)

  • Han Do-Young;Jung Nam-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.10
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    • pp.791-799
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    • 2006
  • The fault diagnosis technologies may be applied in order to decrease the energy consumption and the maintenance cost of an air-conditioning system. In this paper, a fault diagnosis algorithm was developed by using a neural no-fault model and a dual fuzzy logic. Five different faults, such as the compressor valve leakage, the liquid line blockage, the condenser fouling, the evaporator fouling, and the refrigerant leakage of an air-conditioning system, were considered. The fault diagnosis algorithm was tested by using a fault simulation facility. Test results showed that the algorithm developed for this study was effective to detect and diagnose various faults. Therefore, this algorithm may be practically used for the fault diagnosis of an air-conditioning system.

The Fire Hazard of Screwed Electric Contacts Due to Mechanical Vibration at Low Voltage Equipment

  • Choi, Chung-Seog;Kim, Young-Seok;Kim, Hyang-Kon
    • International Journal of Safety
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    • v.4 no.2
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    • pp.18-23
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    • 2005
  • There are many electrical connections in the electric apparatus and most fires due to a fault contact result from a failure or misuse of electric apparatus and installation. The fault contact happens between electrical connections by the loose and the mechanical vibration. In this paper, we have investigated thermal and electrical properties of screwed electric contacts due to the mechanical vibration. The exciter was connected to a signal generator and power amplifier that provided the vibration frequency and amplitude. The vibration, temperature and voltage data were sent to a data acquisition system (DAQ). In the case that fault contact took place, the arc happened between the screwed electric contact and electric wire, heat due to the arc was transmitted to the adjacent insulators, for which the oxide could be generated more. In addition, a spark was generated and the insulator began to melt. Thus, the possibility of electrical fire became the highest in this case. Finally, when the fault contact takes place due to vibration, the hazard of an electric accident is very high.

Development of 13.2kV/630A High-Tc Superconducting Fault Current Limiting Coil (13.2kV/630A급 고온초전도 한류코일 개발)

  • Lee, Chan-Joo;Kang, Hyoung-Ku;Nam, Kwan-Woo;Ko, Tae-Kuk;Seok, Bok-Yeol
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.943-944
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    • 2007
  • In this paper, the development and the test of 13.2kV/630A high-Tc superconducting fault current limiting coil are described. The fault current limiting coil made of Coated Conductor (CC) was fabricated with bifilar winding method for non-inductive characteristics and tested in the distribution power system level in Dec. 2006. In order to determine the length of the superconducting coil, applied voltage per unit length(V/m) was studied analytically and it was verified through experiments. For the volume minimization, the coil was designed with concentrical arrangement method. The short-circuit test was performed with the prospective fault current of asymmetrical 10kA whose maximum fault current was $30kA_{peak}$. In the test, the voltage drop and the current of the coil were measured and the resistance of the coil was obtained. Also, the temperature rise of the coil was calculated with the relationship between the resistance and the temperature of CC. In this paper, the experimental results are analyzed and compared with the simulation.

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Application of Excitation Moment for Enhancing Fault Diagnosis Probability of Rotating Blade (회전 블레이드의 결함진단 확률제고를 위한 가진 모멘트 적용)

  • Kim, Jong Su;Choi, Chan Kyu;Yoo, Hong Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.205-210
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    • 2014
  • Recently, pattern recognition methods have been widely used by researchers for fault diagnoses of mechanical systems. A pattern recognition method determines the soundness of a mechanical system by detecting variations in the system's vibration characteristics. Hidden Markov models (HMMs) and artificial neural networks (ANNs) have recently been used as pattern recognition methods in various fields. In this study, a HMM-ANN hybrid method for the fault diagnosis of a mechanical system is introduced, and a rotating wind turbine blade with a crack is selected for fault diagnosis. The existence, location, and depth of said crack are identified in this research. For improving the diagnostic accuracy of the method in spite of the presence of noise, a moment with a few specific frequencies is applied to the structure.

Development of a Fault-tolerant Intelligent Monitoring and Control System in Machining (절삭공정에서 Fault-tolerance 기능을 갖는 지능형 감시 및 제어시스템의 개발)

  • Choi, Gi-Heung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.470-476
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    • 1997
  • The dynamic characteristics of industrial processes frequently cause an abnormal situation which is undesirable in terms of the productivity and the safety of workers. The goal of fault-tolerance is to continue performing certain activities even after the failure of some system cononents. A fault-tolerant intelligent monitoring and control system which is robust under disturbances is proposed in this paper. Specifically, the fault-tolerant monitoring scheme proposed consists of two process models and the inference module to preserve such a robustness. The results of turning experiments demonstrate the effectiveness of the fault-tolerant scheme in the presence of built-up edge.