• Title/Summary/Keyword: Mechanical fastening

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Stress Analysis of Mechanically Fastened Joints in MWK Composite Laminate with Different Geometric :Factors and Loading Conditions (다축경편 복합재료 평판의 기계적 체결시 기하학적 형상 및 하중조건에 다른 응력해석)

  • Choi J.-M.;Jo M.-G.;Chun H.-J.;Byun J.-H.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.246-249
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    • 2004
  • When MWK (Multiaxial Warp Knitted Fabric) composites are applied for the structures, the connections of each component using mechanical fastening is needed. The local contact between the bolted joint and the composite laminates may induce high stress concentration or breakdown in the laminates for the mechanical joints. There for, it is strongly required to study the characteristics of mechanically joints of MWK composite laminates. In this study, stress analysis near the hole boundary of MWK composite laminate is conducted with various geometric factors under different loadings. In the case of multi-pin loaded MWK composite laminates, the results show that the types of loadings and geometric factors of mechanical joints have a significant influence on the joint performances.

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Development of a Dual-arm Collaborative Robot System for Chemical Drum Assembly

  • Gi-Seong Kim;Sung-Hun Jeong;Shi-Baek Park;Han-Sung Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_1
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    • pp.545-551
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    • 2023
  • In this paper, a robot automation methodology for chemical drum assembly in semiconductor industries are presented. Robot automation is essential to resolve safety issues in which operators are directly or indirectly exposed to chemicals or fumes in assembling dispense heads on chemical drums. However, the chemical drum assembling process involves complex and difficult tasks, such as mating male/female keycodes and fastening screws with large-diameter, which may be very difficult to be performed by a single-arm robot with a commercial rigid F/T sensor. In order to solve the problems, a method for assembling a chemical drum using dual-arm collaborative robot system, compliance F/T sensor, robot vision and gripper is presented.

An Experimental Study on the Mechanical Properties of T-Joints Structure using CFRP/Al Honeycomb Sandwich Composite (CFRP/Al하니콤 샌드위치 복합재 T-Joint 구조물의 기계적 물성에 대한 실험적 연구)

  • Cho, Ki-Dae;Ha, Sung-Rok;Kang, Kwang-Hee;Kim, Jie-Eok;Yang, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.313-318
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    • 2012
  • Application of composite structures on naval ships strongly depends on the mechanical strength and collapse behavior of the T-joints of the whole structure. Because of the weight advantages over single skin composite and bolt fastening joining, three types of T-joints using both honeycomb sandwich composite and adhesive bonding were suggested to determine the effect of T-joint configuration. It was found that joining with a urethane foam block and overlaminates using the secondary co-bonding technique improves T-joint strength.

Statistical Effective Interval Determination and Reliability Assessment of Input Variables Under Aleatory Uncertainties (물리적 불확실성을 내재한 입력변수의 확률 통계 기반 유효 범위 결정 방법 및 신뢰성 평가)

  • Joo, Minho;Doh, Jaehyeok;Choi, Sukyo;Lee, Jongsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1099-1108
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    • 2017
  • Data points obtained by conducting repetitive experiments under identical environmental conditions are, theoretically, required to correspond. However, experimental data often display variations due to generated errors or noise resulting from various factors and inherent uncertainties. In this study, an algorithm aiming to determine valid bounds of input variables, representing uncertainties, was developed using probabilistic and statistical methods. Furthermore, a reliability assessment was performed to verify and validate applications of this algorithm using bolt-fastening friction coefficient data in a sample application.

A Study on Behavior of Concrete Slab Track subjected to High Speed Train Loads (고속열차하중을 받는 슬래브궤도의 동적거동에 관한 연구)

  • 조병완
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2000.04a
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    • pp.485-492
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    • 2000
  • In the rail facilities the rail track consists of rail tie fastening accessories and bed,. The rail track is largely divided into Ballast Bed Track(BBT) and Concrete Bed Track(CBT) according to the type of bed. In this thesis among Concrete Bed Track slab track which is used for the Japanese high speed railway is a target of this study. Dynamic analysis by using finite element method are performed. where moving rain load is periodic function. Then through parametric study some conclusions are obtained as follow. Cement Asphalt Mortar(CAM) affects contrary mechanical behavior to rail and slab greatly. Therefore change of CAM spring coefficient should be handled with care, For slab thickness thin slab is more profitable to reduction of vibration of rail than thick one but mechanical capacity of slab is deteriorated, Improved structural type is proposed then structural analysis is performed for this one. This type is effective to reduction of vibration of railway system.

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Effects of the curing pressure on the torsional fatigue characteristics of adhesively bonded joints (경화 압력이 접착 조인트의 비틀림 피로 특성에 미치는 영향)

  • Hwang, Hui-Yun;Kim, Byung-Jung;Lee, Dae-Gil
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.196-201
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    • 2004
  • Adhesive joints have been widely used for fastening thin adherends because they can distribute the load over a larger area than mechanical joints, require no hole, add very little weight to the structure and have superior fatigue resistance. However, the fatigue characteristics of adhesive joints are much affected by applied pressure during curing operation because actual curing temperature is changed by applied pressure and the adhesion characteristics of adhesives are very sensitive to manufacturing conditions. In this study, cure monitoring and torsional fatigue tests of adhesive joints with an epoxy adhesive were performed in order to investigate the effects of the applied pressure during curing operation. From the experiments, it was found that the actual curing temperature increased as the applied pressure increased, which increased residual thermal stress in the adhesive layer. Therefore, the fatigue life decreased as the applied pressure increased because the mean stress during fatigue tests increased due to the residual thermal stress.

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A Study on Behavior of Concrete Slab Track subjected to High Speed Train Loads (고속열차하중을 받는 슬래브궤도의 동적거동에 관한 연구)

  • 조병완;김영진;허민회;정태호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.493-598
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    • 2000
  • In the rail facilities, the rail track consists of rail, tie, fastening, accessories and bed. The rail track is largely divided into Ballast Bed Track (BBT) and Concrete Bed Track (CBT) according to the type of bed. In this thesis, among Concrete Bed Track, slab track, which is used for the Japanese high speed railway, is a target of this study. Dynamic analysis by using finite element method are performed where moving train load is periodic function. Then through parametric study, some conclusions are obtained as follows. Cement Asphalt Mortar (CAM) affects contrary mechanical behavior to rail and slab greatly. Therefore, change of CAM spring coefficient should be handled with care. For slab thickness, thin slab is more profitable to reduction of vibration of rail than thick one but mechanical capacity of slab is deteriorated. Improved structural type is proposed, then structural analysis is performed for this one. This type is effective to reduction of vibration of railway system.

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The Development of Pyrotechnically Releasable Mechanical Linking Device Using Pressure Cartridge (압력카트리지를 이용한 파이로 분리장치 개발)

  • Kim, Dong-Jin;Lee, Yeung-Jo;Ko, Young-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.340-343
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    • 2011
  • Explosive bolts are reliable and efficient mechanical fastening devices having the special feature of a built-in release. The disadvantage of explosive bolt lies in that it is based on the high explosive effect of a pyrotechnic charge. The aim of the present work is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyro-lock using the pressure cartridge has the release characteristic without fragmentation and minimum pyro-shock. The present work is focused on the design, the interpretation of structure, the separation mechanism, separation force, and the results of various tests.

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Optimization of Automotive PEMFC Bipolar Plates considering Heat Transfer and Thermal Loads (열전달 및 열하중을 고려한 자동차 연료전지(PEMFC) 분리판의 두께 최적설계)

  • Kim, Young-Sung;Kim, Cheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.34-40
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    • 2015
  • A stack in the proton exchange membrane fuel cell (PEMFC) consists of bipolar plates, a membrane electrode assembly, a gas diffusion layer, a collector and end plates. High current density is usually obtainable partially from uniform temperature distribution in the fuel cell. A size optimization method considering the thermal expansion effect of stacked plates was developed on the basis of finite element analyses. The thermal stresses in end, bipolar, and cooling plates were calculated based on temperature distribution obtained from thermal analyses. Finally, the optimization method was applied and optimum thicknesses of the three plates were calculated considering both fastening bolt tension and thermal expansion of each unit cell (72 cells, 5kW). The optimum design considering both thermal and mechanical loads increases the thickness of an end plate by 0.64-0.83% the case considering only mechanical load. The effect can be enlarged if the number of stack increases as in an automotive application to 200-300 stacks.

Evaluation of Failure Mode and Strength on Baking Time of Adhesive for Hybrid Joining (접착제 경화시점에 따른 하이브리드 접합 파단모드 및 접합강도 평가)

  • Choi, Chul-Young;Saha, Dulal Chandra;Choi, Won-Ho;Kim, Jun-Ki;Kim, Jong-Hoon;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.49-55
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    • 2011
  • With the development of pre-painted steel sheets for automotive body application, a new joining method is required such as hybrid joining with combination of adhesive bonding and mechanical joining. The objective of this study is to investigate the effect of pre- and post-baking of adhesive bonding on failure mode and strength of hybrid joining of automotive steel sheets. Experiments show that the hybrid joining exhibits better bonding strength and displacement than conventional adhesive joining and mechanical fastening each. Comparison of pre- and post-baked hybrid joining results suggested that baking at $160^{\circ}C$ after mechanical joining was found to have higher joining properties than pre-baking condition. The prebaking condition changed its fracture mode from interfacial to button fracture. The changes in fracture mode with post-baking of hybrid joining was attributed to variation in neck thickness and undercut of joint.