• 제목/요약/키워드: Mechanical diagnosis

검색결과 638건 처리시간 0.023초

Wear Detection in Gear System Using Hilbert-Huang Transform

  • Li, Hui;Zhang, Yuping;Zheng, Haiqi
    • Journal of Mechanical Science and Technology
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    • 제20권11호
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    • pp.1781-1789
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    • 2006
  • Fourier methods are not generally an appropriate approach in the investigation of faults signals with transient components. This work presents the application of a new signal processing technique, the Hilbert-Huang transform and its marginal spectrum, in analysis of vibration signals and faults diagnosis of gear. The Empirical mode decomposition (EMD), Hilbert-Huang transform (HHT) and marginal spectrum are introduced. Firstly, the vibration signals are separated into several intrinsic mode functions (IMFs) using EMD. Then the marginal spectrum of each IMF can be obtained. According to the marginal spectrum, the wear fault of the gear can be detected and faults patterns can be identified. The results show that the proposed method may provide not only an increase in the spectral resolution but also reliability for the faults diagnosis of the gear.

HMM을 이용한 회전체 시스템의 질량편심 결함진단 (Fault Diagnosis of Rotating System Mass Unbalance Using Hidden Markov Model)

  • 고정민;최찬규;강토;한순우;박진호;유홍희
    • 한국소음진동공학회논문집
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    • 제25권9호
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    • pp.637-643
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    • 2015
  • In recent years, pattern recognition methods have been widely used by many researchers for fault diagnoses of mechanical systems. The soundness of a mechanical system can be checked by analyzing the variation of the system vibration characteristic along with a pattern recognition method. Recently, the hidden Markov model has been widely used as a pattern recognition method in various fields. In this paper, the hidden Markov model is employed for the fault diagnosis of the mass unbalance of a rotating system. Mass unbalance is one of the critical faults in the rotating system. A procedure to identity the location and size of the mass unbalance is proposed and the accuracy of the procedure is validated through experiment.

Fault Diagnosis of Ball Bearings within Rotational Machines Using the Infrared Thermography Method

  • Kim, Dong-Yeon;Yun, Han-Bit;Yang, Sung-Mo;Kim, Won-Tae;Hong, Dong-Pyo
    • 비파괴검사학회지
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    • 제30권6호
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    • pp.558-563
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    • 2010
  • In this paper, the novel approach for the fault diagnosis of the bearing equipped with rotational mechanical facilities was studied. As research works, by applying the ball bearing used extensively in many industrial fields, experiments were conducted in order to propose the new prognostic method about the condition monitoring for the rotational bodies based on the condition analysis of infrared thermography. Also, by using the vibration spectrum analysis, the real time monitoring was performed. As results, it was confirmed that infrared thermography method could be adapted into monitor and diagnose the fault for bearing by evaluating quantitatively and qualitatively the temperature characteristics according to the condition of the ball bearing.

Machine Fault Diagnosis and Prognosis: The State of The Art

  • Tung, Tran Van;Yang, Bo-Suk
    • International Journal of Fluid Machinery and Systems
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    • 제2권1호
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    • pp.61-71
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    • 2009
  • Machine fault diagnostic and prognostic techniques have been the considerable subjects of condition-based maintenance system in the recent time due to the potential advantages that could be gained from reducing downtime, decreasing maintenance costs, and increasing machine availability. For the past few years, research on machine fault diagnosis and prognosis has been developing rapidly. These publications covered in the wide range of statistical approaches to model-based approaches. With the aim of synthesizing and providing the information of these researches for researcher's community, this paper attempts to summarize and classify the recent published techniques in diagnosis and prognosis of rotating machinery. Furthermore, it also discusses the opportunities as well as the challenges for conducting advance research in the field of machine prognosis.

EHB 시스템을 위한 실시간 모델 기반 고장 진단 시스템 (Real-Time Model-Based Fault Diagnosis System for EHB System)

  • 한광진;허건수;홍대건;김주곤;강형진;윤팔주
    • 한국자동차공학회논문집
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    • 제16권4호
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    • pp.173-178
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    • 2008
  • Electro-hydraulic brake system has many advantages. It provides improved braking performance and stability functions. It also removes complex mechanical parts for freedom of design, improves maintenance requirements and reduces unit weight. However, the EHB system should be dependable and have back-up redundancy in case of a failure. In this paper, the model-based fault diagnosis system is developed to monitor the brake status using the analytical redundancy method. The performance of the model-based fault diagnosis system is verified in real-time simulation. It demonstrates the effectiveness of the proposed system in various faulty cases.

다이어프램 구동형 글로브 밸브의 진단장비 개발 (Development of Diagnosis System for Diaphragm Operated Globe Valve)

  • 양상민;신성기
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.975-980
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    • 2007
  • Air-operated valve is one of principal valves that are used to control fluid flow in nuclear power plants. A periodic diagnosis for the safety of power plants is necessary. But there are many difficulties such as economic loss caused by income of high cost devices and a matter hard to deal with users. In this study, we developed the diagnostic system that users of power plants are easy to handle. The diagnostic system is composed of database module, diagnosis test module and analysis module.

회전기계 볼베어링의 자동진단 시스템에 관한 연구 (A Study on the Automatic Diagnosis System of Ball Bearings for Rotating Machinery)

  • 윤종호;김성걸;유정훈;이장무
    • 대한기계학회논문집
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    • 제19권8호
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    • pp.1787-1798
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    • 1995
  • Monitoring and diagnosis of the operating machine mean evaluating the condition of a machine such as the detection of the defects and the prediction of the time to failure in the machine elements, while it is running. In this study, a technique of automatic diagnosis using probability concept is studied and the analyses of the pattern comparison are introduced. An expert system, which is able to analyze the automatic identification of the multiple defects in the ball bearings, is also developed. Finally, to confirm the effectiveness of the programmed algorithms, some tests were made with specimens of the ball bearings involving the multiple defects. The proposed system reasonably predicts the defects.

진동신호를 이용한 유도전동기의 지능적 결함 진단 (Intelligent Fault Diagnosis of Induction Motors Using Vibration Signals)

  • 한천;양보석;김재식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.822-827
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    • 2004
  • In this paper, an intelligent fault diagnosis system is proposed for induction motors through the combination of feature extraction, genetic algorithm (GA) and neural network (ANN) techniques. Features are extracted from motor vibration signals, while reducing data transfers and making on-line application available. GA is used to select most significant features from whole feature database and optimize the ANN structure parameter. Optimized ANN diagnoses the condition of induction motors online after trained by the selected features. The combination of advanced techniques reduces the learning time and increases the diagnosis accuracy. The efficiency of the proposed system is demonstrated through motor faults of electrical and mechanical origin on the induction motors. The results of the test indicate that the proposed system is promising for real time application.

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유도초음파의 시간.역전 현상을 활용한 구조손상 진단기법 (Structural Damage Diagnosis Method by Using the Time-Reversal Property of Guided Waves)

  • 이우식;최정식
    • 한국정밀공학회지
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    • 제27권6호
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    • pp.64-74
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    • 2010
  • This paper proposes a new TR-based baseline-free SHM technique in which the time-reversal (TR) property of the guided Lamb waves is utilized. The new TR-based SHM technique has two distinct features when compared with the other TR-based SHM techniques: (1) The backward TR process commonly conducted by the measurement is replaced by the computation-based process; (2) In place of the comparison method, the TOF information of the damage signal extracted from the reconstructed signal is used for the damage diagnosis in conjunction with the imaging method which enables us to represent the damage as an image. The proposed TR-based SHM technique is then validated through the damage diagnosis experiment for an aluminum plate with a damage at different locations.

다중 패턴 인식 기법을 이용한 DWT 전력 스펙트럼 밀도 기반 기계 고장 진단 기법 (Machine Fault Diagnosis Method based on DWT Power Spectral Density using Multi Patten Recognition)

  • 강경원;이경민;칼렙;권기룡
    • 한국멀티미디어학회논문지
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    • 제22권11호
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    • pp.1233-1241
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    • 2019
  • The goal of the sound-based mechanical fault diagnosis technique is to automatically find abnormal signals in the machine using acoustic emission. Conventional methods of using mathematical models have been found to be inaccurate due to the complexity of industrial mechanical systems and the existence of nonlinear factors such as noise. Therefore, any fault diagnosis issue can be treated as a pattern recognition problem. We propose an automatic fault diagnosis method using discrete wavelet transform and power spectrum density using multi pattern recognition. First, we perform DWT-based filtering analysis for noise cancelling and effective feature extraction. Next, the power spectral density(PSD) is performed on each subband of the DWT in order to effectively extract feature vectors of sound. Finally, each PSD data is extracted with the features of the classifier using multi pattern recognition. The results show that the proposed method can not only be used effectively to detect faults as well as apply to various automatic diagnosis system based on sound.