• Title/Summary/Keyword: Mechanical diagnosis

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Vibration Diagnosis Method for Rotating Machinery Using Fuzzy Theory (퍼지이론을 이용한 회전기계의 진동진단법)

  • Yang, Bo-Suk;Jun, Soon-Ki;Kim, Ho-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1411-1418
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    • 1996
  • Large scale plants are equipped with a number of the rotating machineries which ocuupy important positions in the plant system. Therefore, the most important one is a vibraiton diagnostic thchnology which can detect quickly any abnormal symptom of operating malfunction and guve operational and inspection guides adequately. A new diagnosis method is developed in this paper, in which the fuzzy set theory is introduced to diagnose the defects of ratating machinery. The selection of memgership function and the fuzzy operation model are discussed in datail here. The systme is sucessfully used for various defacts diagnosis of rotating machinery. The result indicate that realixtic application can be builtusing this approach.

Condition Monitoring Of Rotating Machine With Mass Unbalance Using Hidden Markov Model (은닉 마르코프 모델을 이용한 질량 편심이 있는 회전기기의 상태진단)

  • Ko, Jungmin;Choi, Chankyu;Kang, To;Han, Soonwoo;Park, Jinho;Yoo, Honghee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.833-834
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    • 2014
  • In recent years, a pattern recognition method has been widely used by researchers for fault diagnoses of mechanical systems. A pattern recognition method determines the soundness of a mechanical system by detecting variations in the system's vibration characteristics. Hidden Markov model has recently been used as pattern recognition methods in various fields. In this study, a HMM method for the fault diagnosis of a mechanical system is introduced, and a rotating machine with mass unbalance is selected for fault diagnosis. Moreover, a diagnosis procedure to identity the size of a defect is proposed in this study.

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In-Situ Diagnosis of Vapor-Compressed Chiller Performance for Energy Saving

  • Shin Younggy;Kim Youngil;Moon Guee-Won;Choi Seok-Weon
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1670-1681
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    • 2005
  • In-situ diagnosis of chiller performance is an essential step for energy saving business. The main purpose of the in-situ diagnosis is to predict the performance of a target chiller. Many models based on thermodynamics have been proposed for the purpose. However, they have to be modified from chiller to chiller and require profound knowledge of thermodynamics and heat transfer. This study focuses on developing an easy-to-use diagnostic technique that is based on adaptive neuro-fuzzy inference system (ANFIS). The effect of sample data distribution on training the ANFIS is investigated. It is found that the data sampling over 10 days during summer results in a reliable ANFIS whose performance prediction error is within measurement errors. The reliable ANFIS makes it possible to prepare an energy audit and suggest an energy saving plan based on the diagnosed chilled water supply system.

Reliable Fault Diagnosis Method Based on An Optimized Deep Belief Network for Gearbox

  • Oybek Eraliev;Ozodbek Xakimov;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.20 no.4
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    • pp.54-63
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    • 2023
  • High and intermittent loading cycles induce fatigue damage to transmission components, resulting in premature gearbox failure. To identify gearbox defects, numerous vibration-based diagnostics techniques, using several artificial intelligence (AI) algorithms, have recently been presented. In this paper, an optimized deep belief network (DBN) model for gearbox problem diagnosis was designed based on time-frequency visual pattern identification. To optimize the hyperparameters of the model, a particle swarm optimization (PSO) approach was integrated into the DBN. The proposed model was tested on two gearbox datasets: a wind turbine gearbox and an experimental gearbox. The optimized DBN model demonstrated strong and robust performance in classification accuracy. In addition, the accuracy of the generated datasets was compared using traditional ML and DL algorithms. Furthermore, the proposed model was evaluated on different partitions of the dataset. The results showed that, even with a small amount of sample data, the optimized DBN model achieved high accuracy in diagnosis.

An Experimental Study on the Rule Based Fault Detection and Diagnosis System for a Constant Air Volume Air Handling Unit (룰 베이스를 이용한 정풍량 공조기 고장 검출 및 진단 시스템의 실험적 연구)

  • Han, Do-Young;Kim, Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.9
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    • pp.872-880
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    • 2004
  • The fault detection and diagnosis technology may be applied in order to decrease the energy consumption and the maintenance cost of the air-conditioning system. In this study, an air handling unit fault test apparatus was built and fault diagnosis algorithms were applied to diagnose various faults of an air handling unit. Test results showed the good diagnosis for applied faults. Therefore, these algorithms may be effectively used to develope the real time fault detection and diagnosis system for the air handling unit.

Development of gear fault diagnosis architecture for combat aircraft engine

  • Rajdeep De;S.K. Panigrahi
    • Advances in Computational Design
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    • v.8 no.3
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    • pp.255-271
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    • 2023
  • The gear drive of a combat aircraft engine is responsible for power transmission to the different accessories necessary for the engine's operation. Incorrect power transmission can occur due to the presence of failure modes in the gears like bending fatigue, pitting, adhesive wear, scuffing, abrasive wear and polished wear etc. Fault diagnosis of the gear drive is necessary to get an early indication of failure of the gears. The present research is to develop an algorithm using different vibration signal processing techniques on industrial vibration acquisition systems to establish gear fault diagnosis architecture. The signal processing techniques have been used to extract various feature vectors in the development of the fault diagnosis architecture. An open-source dataset of other gear fault conditions is used to validate the developed architecture. The results is a basis for development of artificial intelligence based expert systems for gear fault diagnosis of a combat aircraft engine.

Kinematic Model based Predictive Fault Diagnosis Algorithm of Autonomous Vehicles Using Sliding Mode Observer (슬라이딩 모드 관측기를 이용한 기구학 모델 기반 자율주행 자동차의 예견 고장진단 알고리즘)

  • Oh, Kwang Seok;Yi, Kyong Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.931-940
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    • 2017
  • This paper describes a predictive fault diagnosis algorithm for autonomous vehicles based on a kinematic model that uses a sliding mode observer. To ensure the safety of autonomous vehicles, reliable information about the environment and vehicle dynamic states is required. A predictive algorithm that can interactively diagnose longitudinal environment and vehicle acceleration information is proposed in this paper to evaluate the reliability of sensors. To design the diagnosis algorithm, a longitudinal kinematic model is used based on a sliding mode observer. The reliability of the fault diagnosis algorithm can be ensured because the sliding mode observer utilized can reconstruct the relative acceleration despite faulty signals in the longitudinal environment information. Actual data based performance evaluations are conducted with various fault conditions for a reasonable performance evaluation of the predictive fault diagnosis algorithm presented in this paper. The evaluation results show that the proposed diagnosis algorithm can reasonably diagnose the faults in the longitudinal environment and acceleration information for all fault conditions.

Model-based and wavelet-based fault detection and diagnosis for biomedical and manufacturing applications: Leading Towards Better Quality of Life

  • Kao, Imin;Li, Xiaolin;Tsai, Chia-Hung Dylan
    • Smart Structures and Systems
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    • v.5 no.2
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    • pp.153-171
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    • 2009
  • In this paper, the analytical fault detection and diagnosis (FDD) is presented using model-based and signal-based methodology with wavelet analysis on signals obtained from sensors and sensor networks. In the model-based FDD, we present the modeling of contact interface found in soft materials, including the biomedical contacts. Fingerprint analysis and signal-based FDD are also presented with an experimental framework consisting of a mechanical pneumatic system typically found in manufacturing automation. This diagnosis system focuses on the signal-based approach which employs multi-resolution wavelet decomposition of various sensor signals such as pressure, flow rate, etc., to determine leak configuration. Pattern recognition technique and analytical vectorized maps are developed to diagnose an unknown leakage based on the established FDD information using the affine mapping. Experimental studies and analysis are presented to illustrate the FDD methodology. Both model-based and wavelet-based FDD applied in contact interface and manufacturing automation have implication towards better quality of life by applying theory and practice to understand how effective diagnosis can be made using intelligent FDD. As an illustration, a model-based contact surface technology an benefit the diabetes with the detection of abnormal contact patterns that may result in ulceration if not detected and treated in time, thus, improving the quality of life of the patients. Ultimately, effective diagnosis using FDD with wavelet analysis, whether it is employed in biomedical applications or manufacturing automation, can have impacts on improving our quality of life.

Fault Diagnosis for Electric Chassis System

  • Ryu, Seong-Pil;Kwak, Byung-Hak;Park, Young-Jin;Jung, Hun-Sang
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.116.1-116
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    • 2001
  • In the near future, drive-by-wire systems will replace mechanical systems of vehicles. Since there would be no mechanical redundancy in the x-by-wire subsystem, it needs to improve the reliability of the system using fault diagnosis of sensors and actuators. This paper proposes a Kalman filter based fault diagnosis method for the vehicle with the drive-by-wire system, which includes steer-by-wire, brake-by-wire and throttle-by-wire systems. We will show that the proposed method is successful in fault detection and isolation for single sensor/actuator faults of the vehicle system.

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A diagnosis system and ultrasonic vibration energy in plant to quality control

  • Suh, Chang-Min;Song, Gil-Ho;Pyoun, Young-Shik;Kim, Seong-Yun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.29-34
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    • 2006
  • In this paper, the mechanical characteristics of ultrasonic cold forged technology (UCFT) used for the trimming knife and the effects of ultrasonic vibration energy (UVE) into the trimming process on the state of the strip cutting face were studied. And a diagnosis system to quality control for trimming knife and strip cutting face was developed and installed in plant. By the plant application of UCFT, service life of knife was more increased over 100% than that of conventional knife. And using the developed diagnosis system, the knife breakage and saw ear have been perfectly detected and quality control of trimming face is obtained effectively.

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