• Title/Summary/Keyword: Mechanical cooling method

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Applicability of Air Cooling Heat-treatment for a Duplex Stainless Steel Casting (2상 스테인레스 주강의 공냉 열처리 적용 가능성)

  • Kim, Bong-Whan;Yang, Sik;Shin, Je-Sik;Lee, Sang-Mok;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.17-26
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    • 2006
  • The substitution of cooling method from water quenching to air cooling after solution heat treatment was aimed for the development of a convenient and economical heat treatment process of duplex stainless steels without deterioration of mechanical and corrosion resistant properties for the industry. In order to achieve this goal, the mechanical properties and corrosion properties of a ASTM A890-4A duplex stainless steel were systematically investigated as functions of casting condition and cooling method after solution heat treatment. A 3-stepped sand mold and a permanent Y-block mold were used to check the effects of solidification structure and cooling rate after solution heat treatment. The microstructural characteristics such as the ferrite/austenite phase ratio and the precipitation behavior of ${\sigma}$ phase and carbides were investigated by combined analysis of OM and SEM-EDX with an aid of TTT diagram. Hardness and tension test were performed to evaluate the mechanical properties. Impact property at $-40^{\circ}C$ and corrosion resistance were also examined to check the possibility of the industrial application of this basic study. Throughout this investigation, air-cooling method was proved to effectively substitute for water-quenching process after the solution heat treatment, when the duplex stainless steel was sand mold cast with a thickness below 15 mm or permanent mold cast with a thickness below 20 mm.

Effects of Density Change and Cooling Rate on Heat Transfer and Thermal Stress During Vertical Solidification Process (수직응고 시스템에서 밀도차와 냉각률이 열전달 및 열응력에 미치는 영향)

  • 황기영;이진호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1095-1101
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    • 1995
  • Numerical analysis of vertical solidification process allowing solid-liquid density change is performed by a hybrid method between a winite volume method (FVM) and a finite element method (FEM). The investigation focuses on the influence of solid-liquid density change and cooling rates on the motion of solid-liquid interface, solidified mass fraction, temperatures and thermal stresses in the solid region. Due to the density change of pure aluminium, solid-liquid interface moves more slowly but the solidified mass fraction is larger. The cooling rate of the wall is shown to have a significant influence on the phase change heat transfer and thermal stresses, while the density change has a small influence on the motion of the interface, solidified mass fraction, temperature distributions and thermal stresses. As the cooling rate increases, the thermal stresses become higher at the early stage of a solidification process, but it has small influence on the final stresses as the steady state is reached.

A Numerical Study on Cooling Characteristics of a Rocket-engine-based Incinerator Devised for High Burning Rate of Solid Particles (고체입자의 높은 연소율을 갖기 위해 고안된 로켓 엔진 기반 소각로의 냉각 해석)

  • Son, Jinwoo;Sohn, Chae Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.2
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    • pp.1-10
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    • 2016
  • Cooling characteristics are investigated numerically in the chamber for high-performance burnout of wastes with solid phase. Before the combustion chamber is manufactured, combustion analysis is performed for evaluation of burning rate and cooling performance. A water cooling method is applied and its feasibility for cooling is examined depending on coolant flow rate. Another method of complex cooling is adopted by combining air film cooling with water cooling, leading to improved cooling performance.

Study on the Cooling Effect of Motor Integrated Spindle (모터내장형 주축의 냉각특성에 관한 연구)

  • Song, Young-Chan;Lee, Deug-Woo;Choi, Dae-Bong;Kim, Soo-Tae
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.8-13
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    • 1997
  • Generally, A motor integrated spindle is selected to perform the high speed machining, to improve the machining flexibility, and to simplify the structure of machine tools. The thermal deformation caused by heat generation of the integrated motor is, however, serious problem in motor integrated spindle system. In this study, cooling characteristics for the several kinds of cooling systems(such as, oil-jacket cooling, air cooling) are investigated and more efficient cooling method is presented. The results show that the shaft cooling by the air cooling system is effective to improve the thermal characteristic of motor integrated spindle.

Fabrication and Testing of Injection Mold for Cosmetic Container with Conformal Cooling Channels Using Vacuum Diffusion Bonding (진공확산접합을 이용한 형상적응형 냉각채널을 가진 화장품 용기용 사출금형의 제작 및 시험사출)

  • Yu, Man-Jun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.92-98
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    • 2020
  • In this study, an injection mold with conformal cooling channels was designed and manufactured for use in the production of a thick plastic cosmetic container that required high gloss surfaces. A cooling analysis verified the design of the conformal cooling channel for the cosmetic container, and also showed that the cooling efficiency was superior to that of the straight cooling channel. Slide cores designed with the conformal cooling channel were manufactured using the Layers Parting method and vacuum diffusion bonding. Subsequent test injection and quality inspection showed no problem in the appearance and dimensional accuracy of the produced product. The cycle time for product production was about 110 seconds, sufficient for mass production.

A Study on the Estimation of Temperature, Humidity and Cooling Load (온도, 습도 및 냉방부하 예측에 관한 연구)

  • Yoo, Seong-Yeon;Han, Seung-Ho;Lee, Je-Myo;Han, Kyou-Hyun;Noh, Kwan-Jong
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.80-85
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    • 2006
  • The peak demand of electricity in summer season mainly comes from the day time cooling loads. Ice thermal Storage System (ITSS) uses off-peak electricity at night time to make ice for the day time cooling. In order to maximize the use of cold storage in ITSS, the estimation of day time cooling load for the building is necessary. In this study, we present a method of cooling load estimation using 5 years of normalized outdoor temperature, relative humidity, and the building construction data. We applied the hourly-based estimation to a general hospital building with relatively less sudden heat exchange and the results are compared with the measured cooling load of the building. The results show that the cooling loads estimation depends on the indoor cooling design temperature of the building.

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Effects of Hydrophilic Treatment by IAR Method on the Packing Characteristic Value (이온 보조 반응법에 의한 친수성 처리가 충전재 특성값에 미치는 영향)

  • Kim, Jin-Ho;Choe, Chung-Hyeon;Gang, Byeong-Ha;Lee, Jae-Heon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.4
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    • pp.554-560
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    • 2001
  • Hydrophilic treatment of the packing materials in a cooling tower has been made by the ion assisted reaction (IAR) method to increase the wettability of the packing materials. The effects of hydrophilic treatment of packing materials on the performance of a cooling tower have been investigated in a wide range of operating parameters, such as water flow rate, air flow rate, and the water inlet temperature. A pilot cooling tower has been designed and built to model a counter-flow cooling tower. The results obtained indicate that the packing characteristic value with hydrophilic packing could be substantially increased by 6∼19.3% than that with conventional packing in the operating ranges considered. The correlations of the packing characteristic value as a function of water-to-air ratio are suggested for a counter-flow cooling tower with hydrophilic packing as well as with conventional packing.

A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process (직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석)

  • 김영도;강충길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

Cooling Method of the Actuating Motor Using Heat Pipe (히트파이프를 이용한 구동모터에 대한 냉각기술에 관한 연구)

  • Noh, Sang-Hyun;Lee, Dong-Ryul
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1168-1173
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    • 2006
  • This research is to verify the cooling effect of the acting surface on the rotary motor using heat pipe and conventional cooling fan. In order to show the cooling performance of the rotary motor and heat pipe with the fin-typed heat sink, the surface temperature of the motor and condenser was measured in real time. The experiments were also conducted as for not only cooling device installed with heat pipe only, but with heat pipe and conventional cooling fan simultaneously.

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An Experimental Study on the Mechanical Properties of Concrete with High Temperatures and Cooling Conditions (고온 및 냉각조건에 따른 콘크리트의 역학적특성에 관한 실험적 연구)

  • Kim, Gyu-Yong;Kang, Yeoun-Woo;Lee, Tae-Gyu;Choe, Gyeong-Cheol;Yoon, Min-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.3
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    • pp.323-331
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    • 2012
  • Since the 1970s, the mechanical properties of concrete at high temperature, such as compressive strength, elastic modulus, thermal strain, etc. have been investigated. Internal and external factors should be effect to concrete elevated temperature. In particular, the thermal properties of aggregate and cooling conditions are most important to estimate residual mechanical properties. This study evaluates the mechanical properties of concrete with aggregate type and cooling methods. We use normal and light aggregate for different thermal properties, and also test mechanical properties to use ${\O}100{\times}200$ mm cylinder specimen according to target temperature, slow cooling and water cooling. We found that normal aggregate concrete that uses is more highly influenced by cooling conditions than concrete that uses light aggregate concrete. In addition, the residual mechanical properties of concrete increase as cooling velocity lowers.