• Title/Summary/Keyword: Mechanical alloying (MA)

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Effect of Degrees of Powder Mixing on the Synthesis of $Ti_3Si$ and $TiSi_2$ by Mechanical Alloying (기계적 합금화시 $Ti_3Si$$TiSi_2$ 합성에 미치는 분말 혼합도의 영향)

  • 변창섭
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.103-110
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    • 1999
  • Different sizes of Si powder and milling medium materials (steel and partially stabilized zirconia (PSZ)) were used to synthesize $Ti_3Si$ and $TiSi_2$ by mechanical aollying (MA) of Ti-25.0.at.%Si and Ti-66.7at.% Si powder mixtures. the formation of each titanium silicide did not occur even after 360 min of MA of as-re-ceived Si and Ti powder mixtures due to the lack of homogeneity. $Ti_3Si$, however, was synthesized after 240 min of MA of Ti and 60 min-premilled Si powder mixture. ${\alpha}-TiSi_2$ and $TiSi_2$ were produced by jar milling of Ti and 60 min-premilled Si powder mixture for 48 hr and high -energy PSZ ball-milling in a steel vial for 360 min. The formation of each titanium silicide was characterized by a slow reaction rate as the reactants and product(s) coexisted for a certain period of time. The formation of $Ti_3Si$ and $TiSi_2$ and the reaction rates appeared to be influenced by the Si particle size, the homogeneity of the powder mixtures and the milling medium materials.

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New Co10Fe10Mn35Ni35Zn10 high-entropy alloy Fabricated by Powder Metallurgy (분말야금법으로 제조한 새로운 Co10Fe10Mn35Ni35Zn10 고엔트로피 합금)

  • Yim, Dami;Park, Hyung Keun;Tapia, Antonio Joao Seco Ferreira;Lee, Byeong-Joo;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.25 no.3
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    • pp.208-212
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    • 2018
  • In this paper, a new $Co_{10}Fe_{10}Mn_{35}Ni_{35}Zn_{10}$ high entropy alloy (HEA) is identified as a strong candidate for the single face-centered cubic (FCC) structure screened using the upgraded TCFE2000 thermodynamic CALPHAD database. The $Co_{10}Fe_{10}Mn_{35}Ni_{35}Zn_{10}$ HEA is fabricated using the mechanical (MA) procedure and pressure-less sintering method. The $Co_{10}Fe_{10}Mn_{35}Ni_{35}Zn_{10}$ HEA, which consists of elements with a large difference in melting point and atomic size, is successfully fabricated using powder metallurgy techniques. The MA behavior, microstructure, and mechanical properties of the $Co_{10}Fe_{10}Mn_{35}Ni_{35}Zn_{10}$ HEA are systematically studied to understand the MA behavior and develop advanced techniques for fabricating HEA products. After MA, a single FCC phase is found. After sintering at $900^{\circ}C$, the microstructure has an FCC single phase with an average grain size of $18{\mu}m$. Finally, the $Co_{10}Fe_{10}Mn_{35}Ni_{35}Zn_{10}$ HEA has a compressive yield strength of 302 MPa.

Preparation of Nanocomposite Metal Powders in Metal-Carbon System by Mechanical Alloying Process (기계적 합금화 방법에 의한 금속-카본계에서의 나노복합금속분말의 제조)

  • Kim, Hyun-Seung;Lee, Kwang-Min
    • Korean Journal of Materials Research
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    • v.8 no.4
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    • pp.328-336
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    • 1998
  • In metal-carbon system with no mutual solubility between matrix and alloying elements as solid or liquid phases, Cu-C-X nanocomposite metal powders were prepared by high energy ball milling for solid-lubricating bronze bearings. Elemental powder mixtures of Cu-lOwt.%C- 5wt. %Fe and Cu- lOwt. %C- 5wt. %Al were mechanically alloyed with an attritor in an argon atmosphere, and then microstructural evolution of the Cu-C-X nanocomposite metal powders was examined. It has been found that after 10 hours of MA, the approximately 10$\mu\textrm{m}$ sized Cu-C- X nanocomposite metal powders can be produced in both compositions. Morphological characteristics and microstructural evolution of the Cu-C-X powders have shown a similar MA procedure compared to those of metal-metal system. As a result of X - ray diffraction analysis, diffraction peaks of Cu and C were broaden and peak intensities were decreased as a function of MA time. Especially, the gradual disappearance of C peaks in the X- ray spectra is proved to be due to the lower atomic scattering factor of C. The calculated Cu crystallite sizes in Cu- C- X nanocomposite metal powders by Williamson- Hall equation were about lOnm size, on the other hand, the observed ones by TEM were in the range of 10 to 30nm.

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Hydrogenation Properties of $MgH_x-V_2O_5$ Composites by Hydrogen Induced Mechanical Alloying (수소 가압형 기계적 합금화법에 의한 $MgH_x-V_2O_5$ 복합재료의 수소와 특성)

  • Jung, Mie-Won;Park, Ji-Hee;Cho, Kyoung-Won;Kim, Kyeong-Il;Choi, Jae-Ha;Kim, Sang-Hern;Hong, Tae-Whan
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.1
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    • pp.58-63
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    • 2010
  • Mg and Ma-based alloys are promising hydrogen storage materials for renewable clean energy applications. It has high hydrogen storage capacity (7.6wt.%), lightweight and low economical materials. However, commercial applications of the Mg hydride are currently hindered by its high operating temperature, and very slow reaction kinetics. In this work, we are aimed at studying the hydrogenation properties of the $MgH_x-V_2O_5$ composite prepared by hydrogen induced mechanical alloying. The absorption capacity of the sample is found to be about 4.7wt.% at 623K under 3 MPa $H_2$ pressure. The absorption characteristics observed have been compared with prepared $MgH_x$.

Hydrogenation Properties of $Mg_2$Ni-(5, 10mass)$NbH_x$ Composites by Reactive Mechanical Alloying (기계적 합금화법에 의한 $Mg_2$Ni-(5, 10mass%)$NbH_x$ 복합재료의 수소화 특성)

  • Cho, Kyoung-Won;Park, Ji-Hee;Kim, Kyeong-Il;Kim, Soo-Hyun;Jung, Mi-Ewon;Kim, Sang-Hern;Choi, Jae-Ha;Hong, Tae-Whan
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.6
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    • pp.512-518
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    • 2009
  • Mg 및 Mg합금은 수소 저장량이 7.6wt.%로 비교적 높고 자원도 풍부하여 값이 싼 장점을 가지고 있으나 산화반응성이 높고 활성화 에너지가 크기 때문에 반응온도가 높고 반응시간이 긴 단점을 가지고 있다. 이러한 단점을 극복하기 위해 일반적으로 Mg 및 Mg합금의 표면 개질화, 금속간 화합물 형성, 전이금속 첨가에 대한 연구가 활발히 진행되고 있다. 본 연구에서는 전이금속인 Nb를 촉매제로 사용하여 수소화 특성을 개선하고자 기계적 합금화법(MA;Mechanical Alloying)을 실시하여 복합재료를 합성한 후 수소화 반응을 평가하였다. XRD, SEM, TEM, PSA, TG/DSC 분석을 수행하였으며 Sievert's 형 PCT를 이용하여 온도 및 압력 변화에 따른 특성평가를 하였다. 전이금속인 Nb의 첨가로 수소화 반응개시온도가 낮아지고 수소 저장량이 향상되는 거동을 보였다. 특히, 5mass%Nb가 10mass%Nb 보다 수소 저장량 및 반응속도가 좋은 결과를 보였다.

Sintering Characteristics of Nickel Silicide Alloy (니켈 실리사이드 화합물의 소결특성)

  • Byun, Chang-Sop;Lee, Sang-Hou
    • Korean Journal of Materials Research
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    • v.16 no.6
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    • pp.341-345
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    • 2006
  • [ $Ni_2Si$ ] mixed powders were mechanically alloyed by a ball mill and then processed by hot isostatic pressing (HIP) and spark plasma sintering (SPS). In the powder that was mechanically alloyed for 15minutes(MA 15 min), only Ni and Si were observed but in the powder that was mechanically alloyed for 30minutes(MA 30 min), $Ni_2Si$, Ni and Si were mixed together. Some of the MA 15 min powder and MA 30 min powder were processed by HIP under pressure of 150MPa at the temperature of $1000^{\circ}C$ for two hours and some of them were processed by SPS under pressure of 60 MPa at the temperature of $1000^{\circ}C$ for 60 seconds. Both methods completely compounded the powders to $Ni_2Si$. The maximum density of sintered lumps by HIP method was 99.5% and the maximum density of the sintered lump by SPS method was 99.3%. with the hardness of HRc 66 with the hardness of HRc 63. Therefore, the SPS method that can sinter in short time at low cost is considered to be more economical that the HIP method that requires complicated sintering conditions and high cost and the sintering can produce target materials in desired sizes and shapes to be used for thin film.

The Characterization of Nano-Nickel Catalyst with High Activity by Mechanochemical (MC) Method I. Microstructure of MA Ni-50wt% Al and Preparation of Nano-Ni (기계.화학적 방법으로 제조된 고활성 나노-니켈 촉매의 특성 I. MA된 Ni-50wt% Al 합금의 미세구조 및 나노 촉매 제조)

  • Lee, Chang-Rae;Choe, Jae-Ung;Gang, Seong-Gun
    • Korean Journal of Materials Research
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    • v.9 no.6
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    • pp.615-621
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    • 1999
  • The new process in order to fabricate of Ni catalyst with high activity by the mechanochemical(MC) method which was combined the mechanical alloying(MA) and the chemical treatment process. The microstructure and characterization of mechanically alloyed Ni-5-wt% Al powder and Ni catalyst gained by alkali leaching were investigated byt he various analysis such as XRD, SEM-EDS, HRTEM and laser particle analyzer. The steady state powder with 1~2$\mu\textrm{m}$ mean particle size was obtained after 30hr milling with the PCA of 2 wt% stearic acid under the condition of grinding stainless steel ball to powder ratio of 60:1 and rotating speed fo 300rpm. According to result of HRTEM diffraction pattern, MA powder of the steady state was nanocrystalline $Al_3$$Ni_2$ intermetallic compound. Ni catalyst was obtained after KOH leaching of the steady state powder was about 20nm nanocrystalline which contained about 8 wt % Al.

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A study on the synthesis and improvement of electrochemical properties of olivine-type phosphate cathode materials for lithium rechargeable batteries by mechanical alloying (기계적 합금화법에 의한 리튬 이차전지용 phosphate계 양극물질의 제조 및 전기화학적 특성 향상에 관한 연구)

  • 김철우;권상준;정운태;이경섭
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.216-216
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    • 2003
  • 현재 상용화되어 있는 리튬 이차전지용 양극재료로는 비교적 작동전압이 높은 층상 암염구조(LiCoO$_2$, LiNiO$_2$) 및 Spinet계(LiMn$_2$O$_4$) 전이금속 산화물이 대부분 이용되고 있다 하지만 LiCoO$_2$나 LiNiO$_2$ 같은 상용화 물질은 비교적 높은 비용과, 강한 독성 때문에 많은 문제점을 가지고 있다. 또 Spinel(LiMn$_2$O$_4$)는 낮은 비용과 환경친화적인 장점에도 불구하고 Jahn-Teller 변형과 관련된 구조적 변형이 심각하기 때문에 사이클시 비가역적인 용량의 감소가 심각하다. 이러한 관점에서 전이금속보다 그 양이 풍부하고 저렴할 뿐만 아니라 독성이 없는 Olivine 구조 (LiFePO$_4$)를 갖는 phosphate계 화합물에 관심을 가지게 되었다. LiFePO$_4$는 리튬 음극과 3.4V의 방전전압을 나타내며, 170mAh/g의 이론용량을 가지고 있어, Fe-base의 장점은 물론 안정적인 결정구조 및 현재 상용화된 재료들과 비슷한 에너지 밀도를 가진다. 따라서 본 연구에서는 양극물질의 기존 두 제조법인 고상반응법과 sol-gel법으로 대표되는 제조법의 단점을 상호 보완될 수 있다고 판단되는 기계적 합금화법(Mechanical Alloying, MA)공정을 도입하여 초미세립 분말 제조에 초점을 맞추어 Olivine phosphate계 양극물질의 제조 및 전기화학적 특성을 연구하였다.

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Fabrication and Tensile Properties of Alloy 617 base ODS Alloy (Alloy 617계 산화물 분산강화(ODS) 합금의 제조와 인장특성)

  • Min, Hyoung-Kee;Kang, Suk-Hoon;Kim, Tae-Kyu;Han, Chang-Hee;Kim, Do-Hyang;Jang, Jin-Sung
    • Journal of Powder Materials
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    • v.18 no.6
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    • pp.482-487
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    • 2011
  • Alloy 617, Ni-22Cr-12Co-9Mo base oxide dispersion strengthened alloy was fabricated by using mechanical alloying, hot isostatic pressing and hot rolling. Uniaxial tensile tests were performed at room temperature and at $700^{\circ}C$. Compared with the conventional Alloy 617, ODS alloy showed much higher yield strength and tensile strength, but lower elongation. Fracture surfaces of the tensile tested specimens were investigated in order to find out the mechanism of fracture mode at each test temperature. Grain adjustment during tensile deformation was analyzed by electron backscattered diffraction mapping, inverse pole figures and TEM observation.

A Study on Microstructure of Vanadium-Aluminum Alloy by Mechanical Alloying (기계적합금화법(機械的合金化法)에 의(依)한 V-Al합금(合金)의 미세조직(微細組織) 변화(變化)에 관(關)한 연구(硏究))

  • Choi, Woon;Kim, Ha-Young;Nam, Seoung-Eui
    • Journal of Korea Foundry Society
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    • v.11 no.6
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    • pp.455-462
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    • 1991
  • The formation of brittle intermetallic compound such as $VAl_3$ tends tp lower the toughness of V-Al alloys. Also, due to the high melting point of vanadium, it is difficult to make that alloy by previous ingot metallurgy method. To depress the technique has been adopted. The effect of particle size and milling time on the phase has been thoroughly studied. For mechanical alloying, SPEX mixed/mill has been used. The milling time and the composition of V and Al are varied to find the optimum condition of forming amorphous phase. The X-Ray Diffrection pattern, microstructure detection, microhandess test, experiments are carried out to analyze MA product. When the final step is reached, no lamellar-structure is detected. The steady state condition is observed after 8 hours and 10 hours milling for 15wt.%Al and 30wt.%Al alloy, respectively. The microhardness continuously increases up to 10 hours after then it remains constant.

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