• Title/Summary/Keyword: Mechanical Productivity

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Lotka's Law and the Frequency Distribution of Scientific Productivity of Mathematicians and Mechanical Engineers. (로트카 법칙과 학술정보의 생산성 연구)

  • Hahn Bock-Hee
    • Journal of the Korean Society for Library and Information Science
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    • v.24
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    • pp.53-71
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    • 1993
  • In 1926, Alfred Lotka examined the frequency distribution of scientific productivity of chemists and physicists. He observed that the number of persons making n contributions is about $1/ n^2$ of those making one and the proportion of all contributions that make a single contribution is about $60\%$. Investigator studing the applicability of 'Lotka's Law' to Mathematics and to Mechanical engineers have fitted Lotka's Law and concluded that the law applied to these subject fields.

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A Study on the Development of an Automatic Multi-Nozzle Injection Molding Machine (Multi-Nozzle Injection Molding Automatic Machine 개발에 관한 연구)

  • Lee, Jong-Hyung;Kim, Jung-Hwan;Yi, Chang-Heon;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Chun-Kon;Kwon, Yung-Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.2
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    • pp.123-128
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    • 2007
  • The demand for the precision rubber products has been rapidly increasing with the recent growth of industries. And the requirement for the productivity and the quality calls out for the injection molding machines with the precision machining ability as well as the high productivity. Especially modern automobile industry is in urgent need of developing injection molding machines for the high quality rubber products with high productivity. And the inability of the domestic companies to meet the standards causes importing foreign machines and as a result spending good amount of dollars. It is extremely important to develop competitive machines and strengthen the infrastructure of the related industries. In this paper the functions and the structure of a automatic multi-nozzle injection molding machine has been studied to set up a proper test system for the precision rate and the reliability of the machines, which can help build the machines to meet the request of the industry.

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A study on the defects of die casting mold for air-motor housings and on problem-solving measures (에어모터 하우징 양산용 다이캐스팅 금형의 불량과 대책에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.18-23
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    • 2012
  • HI-WORTH T-32, a non-powered plasma cutter, is a portable cutter that utilizes compressor-plasma inverter. With a special air-pressure piston, the cutter is semiautomatic. When they were produced by die casting dies, the bodies or housings of the cutter have defects about 100 percent of defect rate due to blisters and thermal deformation. Therefore, they are produced by mechanical machining, which leads to a hike in material and machining costs and to the loss of productivity. And companies are left with insignificant profit margins. Besides mechanical machining, this study proposes to modify defective mold and cut down defective rate and boost productivity.

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Development of Adjust Plate Progressive Die (자동차용 Adjust Plate Progressive 금형 개발)

  • Bae, Yong-Hwan;Ban, Gab-Su
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.1-4
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    • 2002
  • A automatic production system was developed for high productivity and safety. The semi-progressive die was unfavorable for more productivity, safety, material extravagance and incongruent high-speed production. Developed progressive die is suitable for the high production and guarantee triple production by acceptance of three array type for automobile adjust plate. We adopt Pro-$Engineer{\circledr}$ for three dimensional computer aided design suitable for the disassembly and assembly evaluation. The conclusion of this study is as follow. First, press die parts solid modeling system is built by using Pro-$Engineer{\circledr}$ through this research and verified allowable tolerance and possibility of assembly and disassembly of parts. Therefore we can reduce die manufacturing time and cost. Second, We produce 1000 units pet hot coil 1ton by traditional method, but we can acomplish material saving effect about 12% as 120 units in case of new progressive die. Fourth, we acomplished manufacturing cost curtailment effect more than 20% in comparison with traditional method.

Ergonomic Analysis of Manufacturing Process for PET Bottle by REBA Technique (REBA 기법을 이용한 PET병 제조공정의 인간공학적 분석)

  • Kim, Hwa-Sik;Gong, Byeong-Chae;Cheong, Seon-Hwan;Choi, Seong-Dae
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.4
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    • pp.203-208
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    • 2009
  • Lacks of harmony of a person and machine according to productivity elevation pursuit is happened by enterprise common problem in Global competition age and productivity loss is caused being connected to worker's burden work. Burden work in PET bottle production Process which are arrangement, Packing, interior inspection is analyzed by Ergonomic analysis technique. REBA estimation point(10~11 points) means the high step of hazard on worker's burden. It is immediately required the improvement on the process. This thesis show you the improving methods like package, examination justice.

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Comparison of Mechanical Properties and Microstructural Charateristies of Tandem GMAW Weld Metal in 490MPa Grade Steel (490MPa급 고장력강 탄뎀 가스메탈아크 용접부에 대한 기계적 성질과 미세조직 비교)

  • Yi, Hui-Jun;Kang, Sung-Soo;Yu, Gum-Bin;Bae, Won-Hak;Moon, Hyun-Soo
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.76-81
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    • 2009
  • Tandem GMAW is one of the high performance welding process and used in many industries to increase the productivity. An evaluation is presented of the mechanical properties and microstructural characteristics of the Tandem GMAW and conventional Single GMAW welds in 30mm thickness 490MPa grade steel by comparison method. Welding sequence and bead with and hight was kept, avoiding the effect of the bead shape and welding sequence. Tension, bending, hardness and Charpy impact test results of Tandem GMAW met the requirement of specification and showed similar distribution with conventional Single GMAW. Volume fraction of ferrite phase in weld metal showed little difference between Tandem GMAW and Single GMAW

An Experimental Study on Root-pass Welding of Open Gap by GMA Welding Process in Pipeline (GMA 용접공정을 이용한 오픈갭 수평고정관 초층 용접의 실험적 연구)

  • Kim, Ji-Sun;Kim, Ill-Soo;Park, Chang-Eun;Na, Hyun-Ho;Lee, Ji-Hye;Jung, Seong-Myeong
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.64-69
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    • 2011
  • Since welding process for most pipelines with large diameter has been carried out by the manual process, automation of the welding process is necessary for the sake of consistent weld quality and improvement in productivity. Therefore the development of the optimized algorithm to decide the welding condition is an effective technique to prove the feasibility of interface standards and intelligent control technology to increase productivity and reduce the cost of system integration. In this study, the pipe welding experiment has been carried out using plused GMA welding process to select optimal welding condition. And necessary information in root-pass welding has been obtained by applying in the pipeline using the selected welding conditions through the welding experiment.

A Study on Characteristics of Inconel 625 for Petroleum Application by FCAW Process ; Effect of Shield Gases Change Influence on a Mechanical Properties (석유시추용 인코넬 625강의 FCAW 용접에 관한 연구 ; 보호가스 변화가 기계적 성질에 미치는 영향)

  • PARK KEYUNG-DONG;JIN YOUNG-BEOM;PARK HYOUNG-DONG
    • Journal of Ocean Engineering and Technology
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    • v.18 no.6 s.61
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    • pp.96-100
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    • 2004
  • Inconel 625 is useful in a variety of industrial applications because of the resistance to attack in various corrosive media at temperatures from $200^{\circ}C$ to over $1090^{\circ}C$, in combination with good low and high temperature mechanical strength. Rencently this material has also been widely used in offshore processing piping in order to extend the maintenance term and improve the quality of anti-corrosion. In general, high quality weldings for this material are readily produced by commonly used processes. How, not all processes are applicable to this material group of Ni-alloys. Metallurgical or the unavailability of matching, position or suitable welding processes produce a lower quality. Nowadays, the flux cored wire is developed and applied for increased productivity in several welding positions, including the vertical position. In this study, the weldability and weldment characteristics(mechanical properties) of inconel 625 are considered in FCAW(Flux Core Arc Welding) associated with the several shielding gases$(80\%Ar+20\%CO2,\;50\%Ar+50CO2,\;100CO2)$ in view of welding productivity.

Implementation of Assembly Line and Line Balancing to Improve Assembly Productivity-A Case Study (조립생산성 향상을 위한 조립라인 구축 및 라인 밸런싱 - ABS 모터를 중심으로)

  • Mok, Hak-Su;Jo, Jong-Rae;Pyo, Seung-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.129-138
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    • 2001
  • The paper presents an implementation procedure of assembly line for ABS motor, which is composed of four subassemblies-yoke, grommet, housing and armature. The characteristics of ABS motor and its assembly processes are analysed, and the automation possibility of each process is examined in order to decrease assembly time. The assembly machines and facilities are then selected for automatic assembly, and the layout of the selected facilities is determined. Finally, task allocation of each worker is achieved by assembly line balancing to increase assembly productivity and efficiency. The line efficiency is also analyzed using simulation.

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On-Line Scheduling Method for Track Systems in Semiconductor Fabrication (반도체 제조 트랙장비의 온라인 스케줄링 방법)

  • Yun, Hyeon-Jung;Lee, Du-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.443-451
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    • 2001
  • This paper addresses an on-line scheduling method for track systems in semiconductor fabrication. A track system is a clustered equipment performing photolithography process in semiconductor fabrication. Trends toward high automation and flexibility in the track systems accelerate the necessity of the intelligent controller that can guarantee reliability and optimize productivity of the track systems. This paper proposes an-efficient on-line scheduling method that can avoid deadlock inherent to track systems and optimize the productivity. We employ two procedures for the on-line scheduling. First, we define potential deadlock set to apply deadlock avoidance policy efficiently. After introducing the potential deadlock set, we propose a deadlock avoidance policy using an on-line Gantt chart, which can generate optimal near-optimal schedule without deadlock. The proposed on-line scheduling method is shown to be efficient in handling deadlock inherent to the track systems through simulation.