• Title/Summary/Keyword: Mechanical Production System

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An Experimental and Numerical Study on Thermal Performance of a Regenerator System with Ceramic Honeycomb

  • Ryou, Hong-Sun;Noh, Dong-Soon;Hong, Sung-Kook;Lee, Seong-Hyuk
    • Journal of Mechanical Science and Technology
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    • v.15 no.3
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    • pp.357-365
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    • 2001
  • The aim of this paper is to perform the experiment and the numerical simulation for investigating the heat transfer in a regenerator system with ceramic honeycomb and to suggest a useful correlation for optimization of the regenerator system. For achieving this, the effects of some parameters were investigated, e. g., switching time, cell size and length of honeycomb on the mean temperature efficiency. The measured temperatures by R-type thermocouples were compared with the predictions by means of the commercial package, STAR-CD. A useful correlation for thermal efficiency was newly proposed as a function of the normalized switching time, defined in terms of switching time, cell size and length of honeycomb. The results showed that the thermal efficiency is above 90% and the normalized heat exchange rate is higher than 80% when the normalized switching time is less than 1000.

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Design of reliability critical system using axiomatic design with FMECA

  • Goo, Bongeun;Lee, Joohee;Seo, Suwon;Chang, Daejun;Chung, Hyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.11-21
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    • 2019
  • In product design, the initial design stage is being increasingly emphasized because it significantly influences the successive product development and production stages. However, for larger and more complex products, it is very difficult to accurately predict product reliability in the initial design stage. Various design methodologies have been proposed to resolve this issue, but maintaining reliability while exploring design alternatives is yet to be achieved. Therefore, this paper proposes a methodology for conceptual design considering reliability issues that may arise in the successive detailed design stages. The methodology integrates the independency of axiomatic design and the hierarchical structure of failure mode, effects, and criticality analysis (FMECA), which is a technique widely used to analyze product reliability. We applied the proposed methodology to a liquefied natural gas fuel gas supply system to verify its effectiveness in the reliability improvement of the design process.

Electron Gun Assembly;Alternative Grid Alignment Systems

  • Brantjes, Con;Zonneveld, Maarten
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.376-378
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    • 2002
  • Within LG.Philips Displays electron gun assembly different grid alignment methods are used. Besides the commonly used mandrel alignment of grids (Inner Reference System, IRS), also a unique Outer Reference System (ORS) is used as grid alignment method in high-end gun assembly. This alignment method combines alignment accuracy with maximum electron optical design freedom and maximum flexibility in electron gun production.

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Development of an Effective Manufacturing Scheduling System for PCB Manufacturing Line Using Dual DBR Method (복수 DBR 기법을 이용한 PCB 생산라인의 효율적인 생산계획 시스템 개발)

  • Yoshida, Atsunori;Park, Jeong-Hyeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2935-2944
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    • 2009
  • This paper proposes Dual DBR(Drum-Buffer-Rope) system for a small-to-medium-sized PCB(Printed Circuit Board) manufacturing line. DBR method of TOC(Theory of Constraints) is an effective system for a small-to-medium-sized company to build production scheduling system. But to apply it to PCB line, it needs more technical consideration because of multiple constraints, looping process line and complex buffer management. This paper proposes an answer of these problems using Dual DBR to build production scheduling system more successfully. And it was confirmed that lead time was reduced more than 20% applying Dual DBR system to a domestic PCB manufacturing line actually.

Goal-formation Process in Fractal Manufacturing Systems

  • Ryu Kwangyeol;Jung Mooyoung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.800-807
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    • 2003
  • Decomposition of tasks in the ordinary manufacturing systems is usually based on the predefined goal of the system. To achieve the high-level-goals (e.g., factory goal or company goal), several sub-goals should be achieved in advance. However, goals can change along with the current status of the system and the external environmental situations. Thus, a manufacturing system should support the goal-formations which can be bearable these changes for efficient and effective operations. Therefore, it IS necessary to develop a systematic methodology for the goal-formations in a manufacturing system. Especially, the formation and/or change of goals in real-time should be possible for distributed and dynamic systems including the fractal manufacturing system (FrMS). In this paper, a threefold methodology is proposed for the goal-formation process (GFP) in the FrMS; 1) a goal­generating process (GGP) to make and propagate fuzzy goals, 2) a goal-harmonizing process (GHP) to eliminate or reduce conflicts and interferences of goals by using a mobile agent- based negotiation scheme, and 3) a goal-balancing process (GBP) to make a compromise between goals by using quantifiable indicators of the manufacturing system.

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Web-based Draft Verification System for Injection Mold Design (사출금형설계를 위한 웹기반 구배 검증 시스템)

  • Yeon Kwang-Heum;Song In-Ho;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1353-1360
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    • 2005
  • Injection-molded products serve a wide range of applications in our modem lives and their significance is ever increasing. However, difficulty of communication among related companies under the present system results in increase of lead time and decrease of production efficiency. The objective of this paper is the development of a web-based draft verification system in mold design processes. Although several commercial CAD systems offer draft verification functions, those systems are very expensive and inadequate to perform collaborative works. For collaborative work under the distributed environment, the proposed system uses native file transforming of CAD data into optimal format by using the ACIS kernel and InterOp. Functions of draft verification modules are constructed over the ActiveX control using the visual C++ and OpenGL. Therefore, collaborators related to the development of a new product are able to verify the draft and undercut over the Internet without commercial CAD systems. The system helps to reduce production cost, errors and lead-time to the market. Performance of the system is confirmed through various case studies.

Production of Window Motor Assembly Parts in Automotive Body (자동차 전장에서 윈도우 모터 조립 부품의 생산)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.3 no.4
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    • pp.29-34
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    • 2012
  • Power window motor assembly including ECU system is important to doors of automobile. This study is done for own development instead of importing of power window motor assembly. This paper is written under five specific subjects. The first, making of prototype sample and analysis of mass-production problem using CAE, the second, design of mass-production mold(2D and 3D), the third, manufacturing of sample mold, the fourth, tryout and measuring of 3 dimensions, the fifth, data analysis and mold modify. In the among them, product sample and analysis of mass-production using CAE, design and manufacture of mass-production mold, and production of sample mold are successfully done. In the results, it is made clear that two cavity and one gate are proper to make a mold of power window motor assembly housing. Besides, it is acquired own technology for mass-production of power window motor.

A Study on Selective Sintering System using CO2 Laser (CO2 레이저를 이용한 Selective Sintering System에 대한 연구)

  • 전병철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.181-185
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    • 1996
  • Rapid prototyping is becoming an increasingly importnat techniuqe involved in the design cycles of modern industry. The majority of the rapid prototyping systems currently available use photo-reactive resins and waxes as the raw materials. The models produced by these systems often have relatively poor mechanical and physical properties and as such have a limited application to the production of advance prototypes but are excellently suited to the manufacture of engineering prototyes. This work identifies the need to produed near production grade advance prototypes from a variety of metals and a novel prototyping process based on the techniques of selective laser sintering and conventional machining is proposed. The integration of a carbon dioxide laser and a conventional machine tool to create the opto-mechanical by multi-layer sintering and some of the problems involved are also discussed.

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A study on the design thinking of Modern Design (모던 디자인 (Modern Design)의 디자인 사고에 대한 연구)

  • 오창섭
    • Archives of design research
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    • v.13 no.1
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    • pp.87-100
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    • 2000
  • This thesis concentrates on modern design with understanding the ooncept of design thinking. Functionalism and exactness in design result from the project that modern design attempted to change everyday life with mechanical design language. There is thought to be convenient and profitable, to link a function and a need, to make something with building-up process, and to give judgement something by dualism in the other side. That thoughts were produced by not only transition of production system from by hand to by machine but also atmosphere of society that enables one to know himself as a member of modern age.

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The Manufacture of Aluminum Rheology Materials by Spiral Stirring Equipment (나선형 기계 교반 장치를 이용한 Al 합금 레오로지 소재의 제조)

  • Han, S.H.;Bae, J.W.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.397-400
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    • 2007
  • Recently, rheology forming technology has been interested in industrial and academic for light weight materials and to solve environmental issues. In this study, the rheology material production equipments were used to be made spiral shape by special design. And the experiment variables established stirring time 0 $\sim$ 1200 sec, stirring velocity 0 $\sim$ 100 rpm and several material temperature of semi - solid states. The rheology materials were made for established experiment conditions then measured mechanical properties. Sequence-production equipments were appended to fabrication system of rheology material for make rheology materials continually. Therefore, the development of sequence-production equipments were demanded for fine grains and for uniform globule shape rheology materials by a specially designed spiral stirrer machine.

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