• Title/Summary/Keyword: Mechanical Joining

Search Result 1,092, Processing Time 0.025 seconds

A Study on the strengthening of titania ceramic coating layer on the steel substrate (티타니아 세라믹 熔射皮膜의 强度向上에 관한 硏究)

  • 김영식
    • Journal of Welding and Joining
    • /
    • v.10 no.4
    • /
    • pp.181-189
    • /
    • 1992
  • The purpose of this investigation is to examine the effects of the strengthening treatments on the mechanical properties of the flame-sprayed titania ceramic coating layer. The strengthening treatments for flame sprayed specimens were carried out in 12 different conditions in vaccum furance. The mechanical properties such as microhardness, thermal shock resistance, adhesive strength and erosion resistance were tested for the sprayed specimens after strengthening treatments. And it was clear that the mechanical properties of coating layer were much improved by the strengthening treatments. The results obtained are summarized as follows; 1. It was shown that the metallurgical bond was formed between substrate and coating layer by the strengthening treatments and that thermal shock resistance and adhesive strength were remarkably raised. 2. Microhardness of coating lay was considerably increased by the strengthening treatments. 3. Erosion resistance and porosity of coating layer were slightly improved by the strengthening treatments.

  • PDF

Analysis of Welding Distortion for Laser Welded Sheet Metal Structures of Aluminum Alloy (레이저용접에 의한 알루미늄 박판구조물의 용접변형 해석)

  • Kwon, Ki-Bo;Kim, Jae-Woong;Kim, Cheol-Hee
    • Journal of Welding and Joining
    • /
    • v.27 no.3
    • /
    • pp.44-51
    • /
    • 2009
  • In this study, welding distortion analysis is performed for various design of tube shape structures which are assembled with aluminum sheet metal. Aluminum 5052 plates of 1mm thickness are used to analyze. An efficient keyhole model, as a welding heat source, is used for the prediction of full penetration weld size and shape which is required for the thermal analysis. The thermal and mechanical material properties are considered as temperature dependent functions, due to the high temperature variations during the welding. The numerical model is calculated by using a commercial software and evaluated with the experiments. The calculation results could make a comparative study in the view of distortion for the various size and shape of structure.

세라믹 溶射皮膜의 强度向上에 관한 硏究

  • 김영식;배차헌;김영식
    • Journal of Welding and Joining
    • /
    • v.9 no.3
    • /
    • pp.18-25
    • /
    • 1991
  • The purpose of this paper was to investigate the effect of deposition configuration on the mechanical properties of the flame sprayed titania ceramic coating. The sprayed deposition configuration was made in different five types with titania ceramic and Ni-base alloy on the mild steel substrate. The composite coating exhibited superior mechanical properties such as hardness, adhesive strength, thermal shock resistance and corrosion resistance, whereas the mixed coating proved to be more resistant to erosion. Especially graded coating, which consist of Ni-base alloy undercost, intermediate grade coat and titania ceramic overcost, showed excellent mechanical properties.

  • PDF

The effect of silicon and manganese on (Modelling FCW 용착금속의 기계적 성질에 미치는 Si, Mn의 영향)

  • 양철웅;강춘식;김경중
    • Journal of Welding and Joining
    • /
    • v.8 no.2
    • /
    • pp.27-39
    • /
    • 1990
  • The effect of silicon and manganese, in the ranges of 0.3% to 1.0wt% Si and 0.7 to 2.6wt%Mn, on the microstructure and mechanical properties of flux cored arc welded deposits have been investigated for the purpose of improving mechanical properties. Microstructure of weld metals was mainly influenced by manganese content, and manganese increased the volum fraction of acicular ferrite and refined the microstructure. Also, tensile properties were governed by manganese content, ultimate tensile strength and yield strength were increased by approximately 82MPa and 58MPa per 1% Mn addition to the deposit. Toughness was improved by increasing Mn content and lowering Si content. Optimal impact properties were obtained at above 1.8wt% Mn and below 0.5wt% Si. Acicular ferrite was predominant factor in improving mechanical properties. Formation of acicular ferrite was promoted by manganese and no direct relationship between AF(acicular ferrite) proportion and oxygen in weld metal was found.

  • PDF

Effect of Bonding Condition on High Temperature Mechanical Properties of TLP Bonded Joints of FE-35Ni-26Cr Alloy (Fe-35Ni-26Cr 주강 액상확산접합부의 고온기계적 특성에 미치는 접합조건의 영향)

  • 김대업
    • Journal of Welding and Joining
    • /
    • v.18 no.4
    • /
    • pp.96-103
    • /
    • 2000
  • This study investigated the effects of bonding temperature and bonding atmosphere on high temperature mechanical properties of transient liquid phase(TLP) bonded joints of heat resistant alloy using MBF-50 insert metal. Specimens were bonded at 1,423~1,468K for 600s. Microconstituents of {TEX}$Cr_{7}(C,B)_{3}${/TEX}were formed in the bonded region when the bonding temperature was low. The amount of microcostituents in the bonded layer decreased with increasing the bonding temperature, and the microconstituents in the bonded layer disappeared at the bonding temperature above 1,468K. The tensile strength of the joints at elevated temperatures increased with the increase the bonding temperature and was the same level as one of the base metal in the bonding temperature over 1,453K. Microstructure and alloying element distributions of the bonded region bonded in Ar and $N_2$atmosphere were similar to those of the bonded in vacuum. The creep rupture strength and rupture lives of joints were almost identical to those of base metal.

  • PDF

Mechanical properties of electro gas welds with different discharge amount of slag (용접 슬래그 배출량에 따른 Electro Gas 용접부의 기계적 특성 변화)

  • Goo, Yeon-Baeg;Sung, Hee-Joon;Kim, Kyeong-Ju
    • Proceedings of the KWS Conference
    • /
    • 2010.05a
    • /
    • pp.26-26
    • /
    • 2010
  • EGW process has been applied to joining of ship block with vertical-up position at high production rate. The workability of EGW, however, has been interrupted by too much slag production. Two electrodes EGW showed more severe workability than that of one electrode EGW. Therefore, to understand the effect of discharge amount of EGW slag on workability and mechanical properties, two different slag discharge amount have been controlled at the same welding conditions. The results are as follows; 1) Workability has been improved by any additional slag discharge. 2) Mechanical properties have been deteriorated with any additional slag discharge. 3) Chemical compositions of weld metal have been changed by any additional slag discharge.

  • PDF

Impact of External Temperature Environment on Large FCBGA Sn-Ag-Cu Solder Interconnect Board Level Mechanical Shock Performance

  • Lee, Tae-Kyu
    • Journal of Welding and Joining
    • /
    • v.32 no.3
    • /
    • pp.53-59
    • /
    • 2014
  • The mechanical stability of solder joints in electronic devices with Sn-Ag-Cu is a continuous issue since the material was applied to the industry. Various shock test methods were developed and standardized tests are used in the industry worldwide. Although it is applied for several years, the detailed mechanism of the shock induced failure mechanism is still under investigation. In this study, the effect of external temperature was observed on large Flip-chip BGA components. The weight and size of the large package produced a high strain region near the corner of the component and thus show full fracture at around 200G level shock input. The shock performance at elevated temperature, at $100^{\circ}C$ showed degradation based on board pad designs. The failure mode and potential failure mechanisms are discussed.

Recent Trends in the Manufacture of Composites by Friction Stir Processing (마찰교반처리법을 이용한 복합재료 제조의 최근 동향)

  • Jeong, Yong-Ha;Hong, Sung-Tae;Seo, Ho-Chul
    • Journal of Welding and Joining
    • /
    • v.30 no.5
    • /
    • pp.16-21
    • /
    • 2012
  • In various manufacturing industries including automotive industries, the use of lightweight materials is rapidly increasing. In the use of lightweight materials, it is obvious that enhancing their mechanical or material properties without significant weight increase is extremely beneficial. One method to enhance material properties of a lightweight material while maintaining its light weight is fabricating metal matrix composites (MMC) by adding reinforcements to the material. In the present study, recent trends in the manufacture of MMC by friction stir processing are briefly reviewed.

Measurement of Weld Material Properties of Alloy 617 Using an Instrumented Indentation Technique (계장화 압입시험법에 의한 Alloy 617 용접 물성치 측정)

  • Song, Kee-Nam;Hong, Sung-Deok;Ro, Dong-Seong;Lee, Joo-Ha;Hong, Jung-Hwa
    • Journal of Welding and Joining
    • /
    • v.31 no.5
    • /
    • pp.41-46
    • /
    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of a welded PCHE specimen to be made of Alloy 617, the mechanical properties in the weld zone and parent material for a Alloy 617 plate are measured using an instrumented indentation technique in this study.

A Study on the Mechanical Properties of Heated Plates by Induction Heating System (고주파 유도가열된 조선용 강판의 기계적 특성 연구)

  • Hyun, Chung Min;Yi, Myung Su;Cho, Si Hoon;Jang, Tae Won
    • Journal of Welding and Joining
    • /
    • v.32 no.1
    • /
    • pp.47-52
    • /
    • 2014
  • Due to of high intensity, lower noise and easy controllability of the heat, induction heating system became well known. Induction heating method has been suggested as substitute for the gas heat source and adopted in the automation of curved hull forming system. In this study, an investigation was accomplished to find the effects on the change of material properties when the induction heating was applied on the mild steel plate. Plates were heated using weaving method to get sufficiently heat affected zone and then cooled with water or in the air. The mechanical properties of the heated plate were evaluated. As results, the tensile test, impact test and microstructures satisfied the class rule.