• 제목/요약/키워드: Mechanical Integrity

검색결과 791건 처리시간 0.026초

소규모 공작기계용 소재공급장치의 이송 셔틀 시스템에 관한 구조해석 (Structural Analysis of a Carriage Shuttle System : A Material Supply Device for Small-Scale Machine Tools)

  • 강대성;정은익;김경희;백일천;이중섭
    • 한국기계가공학회지
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    • 제18권4호
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    • pp.62-68
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    • 2019
  • The aim of this study was to interpret the structure and dynamics of a transfer shuttle system as a material supply device for small machine tools. The following conclusions were obtained by performing a structural interpretation of the material supply equipment with respect to workload and the dynamical interpretation of a flexible multibody carriage shuttle. When a 1,000-kg workload was applied to a fork lift, the safety factor was approximately 1.86. To conservatively assess the integrity of the structure, a 1,000-kg workload would be proper. In the case of a deflection of the fork system, the width increased with increasing time. The greatest deflection occurred at 5.5 s, which was the largest increase in the time point of the fork system.

CFD 시뮬레이션 기반 초임계 LNG용 사인함수 PCHE 설계 (Design of sinusoidal shape channel PCHEs for supercritical LNG based on CFD simulation)

  • 판진싱;염은섭
    • 한국가시화정보학회지
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    • 제19권3호
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    • pp.69-76
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    • 2021
  • Printed circuit heat exchanger (PCHE) is a compact heat exchanger with good heat transfer performance, high structure integrity, and reliability over a wide range of temperatures and pressures. Instead of the traditional zigzag and straight shape channel, the sinusoidal shape channel was adopted in this study to investigate the relation of thermal-hydraulic performance and waviness factors (period and amplitude). The local flow characteristics and the heat flux distribution were compared to verify the effects of period and amplitude on heat transfer performance. As the period of channel becomes shorter, the rapid change of the flow direction can produce high flow separation around the corner leading to the disturbance of the boundary layer opposite wall. The nonuniform distribution of flow velocity appeared around the corner positions can promote fluid mixing and lead to higher thermal performance. An evaluation index was used to compare the comprehensive performance of PCHE considering the Nusselt number and Fanning factor. Based on the simulation results, the optimal design parameters of PCHE channel shape were found that the channel with an equivalent bending angle of 15° offers the highest heat flux capacity.

수동화재보호 재료가 적용된 구조부재의 화재하중에 대한 강도 특성 (Strength Characteristics of Passive Fire Protection Material Applied Structural Members on Fire Load)

  • 조상찬;유승수;서정관
    • 대한조선학회논문집
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    • 제59권1호
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    • pp.29-38
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    • 2022
  • In offshore installations, fires cause the structure to lose its rigidity and it leads to structural integrity and stability problems. The Passive Fire Protection (PFP) system slows the transfer rate of fire heat and helps prevent the collapse of structures and fatality. Especially, intumescent epoxy coating is widely used in the offshore industry, and not only is the material cost expensive, but it also takes a lot of time and cost for construction. Several studies have been conducted on the efficient application and optimal design of the PFP system. However, the mechanical properties and the strength of the PFP material have not been considered. In addition, researches on the correlation between the thickness of PFP and the structural behavior were insufficient. Therefore, this study aims to analyze the thermal and mechanical effects of the PFP on the structure when it is applied to the structural member. In particular, it is intended to resolve the change in strength characteristics of the structural members as the thickness of the PFP increases.

An image-based deep learning network technique for structural health monitoring

  • Lee, Dong-Han;Koh, Bong-Hwan
    • Smart Structures and Systems
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    • 제28권6호
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    • pp.799-810
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    • 2021
  • When monitoring the structural integrity of a bridge using data collected through accelerometers, identifying the profile of the load exerted on the bridge from the vehicles passing over it becomes a crucial task. In this study, the speed and location of vehicles on the deck of a bridge is reconfigured using real-time video to implicitly associate the load applied to the bridge with the response from the bridge sensors to develop an image-based deep learning network model. Instead of directly measuring the load that a moving vehicle exerts on the bridge, the intention in the proposed method is to replace the correlation between the movement of vehicles from CCTV images and the corresponding response by the bridge with a neural network model. Given the framework of an input-output-based system identification, CCTV images secured from the bridge and the acceleration measurements from a cantilevered beam are combined during the process of training the neural network model. Since in reality, structural damage cannot be induced in a bridge, the focus of the study is on identifying local changes in parameters by adding mass to a cantilevered beam in the laboratory. The study successfully identified the change in the material parameters in the beam by using the deep-learning neural network model. Also, the method correctly predicted the acceleration response of the beam. The proposed approach can be extended to the structural health monitoring of actual bridges, and its sensitivity to damage can also be improved through optimization of the network training.

Effects of composite and metallic patch on the limit load of pressurized steel pipes elbow with internal defects under opening bending moment

  • Chaaben Arroussi;Azzedine Belalia;Mohammed Hadj Meliani
    • Structural Monitoring and Maintenance
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    • 제10권3호
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    • pp.221-242
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    • 2023
  • Internal and external corrosion are common in pressure pipes used in a variety of industries, often resulting in defects that compromise their integrity. This economically and industrially significant problem calls for both preventive and curative technical solutions to guarantee the reliability of these structures. With this in mind, our study focuses on the influence of composite and metallic patch repairs on the limit loads of pipes, particularly elbows, the critical component of piping systems. To this end, we used the nonlinear extended finite element method (X-FEM) to study elbows, a priori corroded on the internal surface of the extrados section, then repaired with composite and metallic patches. In addition, the effect of the geometry of composite materials and metal patches was examined, in particular the effect of their thickness and material on the increase in limit loads of repaired structures. The results obtained provide information on the effectiveness and optimization of patch repair of corroded elbows, with the aim of increasing their service life.

Ni-Cr계 고용강화형 합금에서 조성에 따른 기계적 및 고온부식 특성 평가 (Effects of alloying elements on the mechanical and high temperature corrosion properties of solid-solution hardening nickel-base alloy)

  • 정수진;김동진
    • Corrosion Science and Technology
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    • 제13권5호
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    • pp.178-185
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    • 2014
  • Alloy 617 is considered as a candidate Ni-based superalloy for the intermediate heat exchanger (IHX) of a very high-temperature gas reactor (VHTR) because of its good creep strength and corrosion resistance at high temperatures. Helium is used as a coolant in a VHTR owing to its high thermal conductivity, inertness, and low neutron absorption. However, helium inevitably includes impurities that create an imbalance in the surface reactivity at the interface of the coolant and the exposed materials. As the Alloy 617 has been exposed to high temperatures at $950^{\circ}C$ in the impure helium environment of a VHTR, the degradation of material is accelerated and mechanical properties decreased. The high-temperature strength, creep, and corrosion properties of the structural material for an IHX are highly important to maintain the integrity in a harsh environment for a 60 year period. Therefore, an alloy superior to alloy 617 should be developed. In this study, the mechanical and high-temperature corrosion properties for Ni-Cr alloys fabricated in the laboratory were evaluated as a function of the grain boundary strengthening and alloying elements. The ductility increased and decreased by increasing the amount of Mo and Cr, respectively. Surface oxide was detached during the corrosion test, when Al was not added to alloy. However the alloy with Al showed improved oxide adhesive property without significant degradation and mechanical property. Aluminum seems to act as an anti-corrosive role in the Ni-based alloy.

협개선 용접부에 대한 용접잔류응력 예측 (Prediction of Weld Residual Stress of Narrow Gap Welds)

  • 양준석;허남수
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.79-83
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    • 2010
  • 최근 원자력발전소 배관계의 용접 시 결함 발생의 원인이 되는 용접변형과 용접잔류응력을 감소시키고 용접 효율도 증가시키기 위해 협개선 용접법이 적용되고 있다. 협개선 용접법은 기존 용접법에 비해 상대적으로 입열량이 적고 용접변형과 용접잔류응력도 감소시킬 수 있기 때문에 배관 건전성 관점에서 많은 이점이 있을 수 있다. 그러나 실제 협개선 용접부 결함에 대한 정확한 파괴역학적 분석 등을 위해서는 용접 특성을 고려하여 변형 및 용접잔류응력 특성을 정확하게 예측해야 한다. 따라서 본 논문에서는 협개선 용접부에 대한 상세 2차원 유한요소해석을 수행하여 협개선 용접부의 용접잔류응력 분포를 결정하였으며, 이를 일반적인 용접법에 대한 특성과 비교하였다. 본 논문의 결과는 향후 협개선 용접부의 결함 평가와 용접방법 개선 등을 위해 적용될 수 있다.

탄소성 균열개시조건에 대한 원주방향 관통균열 배관의 부분안전계수 계산 (Estimates of Partial Safety Factors of Circumferential Through-Wall Cracked Pipes Based on Elastic-Plastic Crack Initiation Criterion)

  • 이재빈;허남수
    • 대한기계학회논문집A
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    • 제38권11호
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    • pp.1257-1264
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    • 2014
  • 최근 제4세대 원자로의 기기 최적설계를 위해 목표파손확률 기반 설계기법에 대한 연구가 활발히 진행되고 있다. 시스템기반코드(System-Based Code, SBC)가 대표적인 예로 설계 혹은 평가 결과는 부분안전계수(Partial Safety Factor, PSF)의 형태로 도출된다. 따라서 부분안전계수는 가동 기간 중 목표파손확률 기반 설계 및 평가를 위한 핵심 요소 가운데 하나이다. 본 연구에서는 특정 목표파손확률 하에서 원주방향 관통균열이 존재하는 배관의 탄소성 균열개시 조건에 대한 부분안전계수 계산 기법을 정립하고 각 평가 인자가 균열개시에 미치는 중요도를 정량적으로 평가하였다. 균열 배관의 J-적분은 GE/EPRI법과 참조응력법으로 계산하였으며, 부분안전계수는 일차 및 이차신뢰도지수법으로 계산하였다. 또한 재료물성치의 통계적 분포 특성이 미치는 영향도 함께 평가하였다.

Round robin analysis of vessel failure probabilities for PTS events in Korea

  • Jhung, Myung Jo;Oh, Chang-Sik;Choi, Youngin;Kang, Sung-Sik;Kim, Maan-Won;Kim, Tae-Hyeon;Kim, Jong-Min;Kim, Min Chul;Lee, Bong Sang;Kim, Jong-Min;Kim, Kyuwan
    • Nuclear Engineering and Technology
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    • 제52권8호
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    • pp.1871-1880
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    • 2020
  • Round robin analyses for vessel failure probabilities due to PTS events are proposed for plant-specific analyses of all types of reactors developed in Korea. Four organizations, that are responsible for regulation, operation, research and design of the nuclear power plant in Korea, participated in the round robin analysis. The vessel failure probabilities from the probabilistic fracture mechanics analyses are calculated to assure the structural integrity of the reactor pressure vessel during transients that are expected to initiate PTS events. The failure probabilities due to various parameters are compared with each other. All results are obtained based on several assumptions about material properties, flaw distribution data, and transient data such as pressure, temperature, and heat transfer coefficient. The realistic input data can be used to obtain more realistic failure probabilities. The various results presented in this study will be helpful not only for benchmark calculations, result comparisons, and verification of PFM codes developed but also as a contribution to knowledge management for the future generation.

패러럴 슬라이드 게이트밸브의 열구조해석 및 ASME B&PVC 기반 피로수명 평가 (Thermal-structural Analysis and Fatigue Life Evaluation of a Parallel Slide Gate Valve in Accordance with ASME B&PVC)

  • 김태호;최재승;한정삼
    • 대한기계학회논문집A
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    • 제41권2호
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    • pp.157-164
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    • 2017
  • 패러럴 슬라이드 게이트밸브는 복합발전플랜트 배열회수보일러와 증기터빈 사이에 위치하여 증기유동의 흐름을 제어하는 밸브로서 운전기간 동안 기동, 부하변동 및 정지 등의 운전이 반복적으로 이루어진다. 따라서, 각 기동운전 중에 밸브 두께 방향의 온도 차이로 인하여 발생하는 큰 압축 열응력으로 인한 피로손상 및 구조건전성에 대한 평가가 필요하다. 본 논문에서는 배열회수보일러의 주중기 밸브로 설치되는 16인치 패러럴 슬라이드 게이트밸브의 피로수명 평가를 위한 열구조해석 및 ASME B&PVC VIII-2에서 제시된 탄성응력해석 및 등가응력에 기반한 피로수명 평가를 수행하였다.