• Title/Summary/Keyword: Mechanical Integrity

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Verification of Structural Integrity for Cylindrical Subsonic Vehicle (원통형 아음속 비행체 구조 건전성 확인)

  • Choi, Youn Gyu;Noh, Kyung-Ho;Gil, Geun Suk;Jeon, Jong Geun;Baek, Joo Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.9
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    • pp.773-780
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    • 2015
  • In this paper, the structural integrity for a cylindrical vehicle in subsonic environments is verified. In order to confirm static structural safety for the cylindrical vehicle in extreme maneuver condition, the structure analysis and full-scale static structure test are carried out. The commercial finite element codes, MSC. Patran/Nastran is used for numerical simulation. The full-scale static structure test equipment consists of the counterbalance system, loading system and data acquisition system. Besides, the dynamic characteristics for the cylindrical vehicle are reviewed by performing an impact hammer test.

Structural Integrity Assessment of the Internal Structure (원전 기기 내부구조물에 대한 구조건전성평가)

  • Lee, Han-Hee;Choi, Jin-Young
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3497-3500
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    • 2007
  • The internal structure is subjected to dynamic analysis due to the structural integrity. The internal structure shall be installed in the vertical hole call IR1 of reactor core. In order to verify the deflection of the internal structure, the mode and response spectrum analysis of the internal structure was performed. The natural frequency of the internal structure is 11.6 Hz(mode 1 and 2) and deflections of the internal structure are less than values of allowable design (3.2 mm).

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Investigation of Cutting Conditions for Stable Machining and Machinability Evaluation in Milling Process of Al7050-T7451 by Response Surface Methodology (Al7050-T7451 소재의 밀링가공에서 반응표면법에 의한 가공성평가 및 가공안정화를 위한 절삭조건선정)

  • Koo, Joon-Young;Cho, Mun-Ho;Kim, Hyuk;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.3
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    • pp.284-290
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    • 2014
  • Aluminum alloy is a core material for structural parts of aircraft and automobiles to reduce the weight and maintain high specific strength. This study evaluates the machinability and investigates the optimal cutting conditions considering the surface integrity and productivity for Al7050-T7451 milling. The machining variables considered are the feed per tooth, spindle speed, axial depth of the cut, and radial depth of the cut. The machinability evaluation of Al7050-T7451 is conducted by analyzing the cutting force signals, acceleration signals, AE signals, and machined surface conditions. The optimal cutting conditions are determined by analyzing the experimental results using response surface methodology for stable machining considering the productivity and surface integrity.

Wing Design Optimization of a Solar-HALE Aircraft

  • Lim, JaeHoon;Choi, Sun;Shin, SangJoon;Lee, Dong-Ho
    • International Journal of Aeronautical and Space Sciences
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    • v.15 no.3
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    • pp.219-231
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    • 2014
  • We develop a preliminary design optimization procedure in this paper regarding the wing planform in a solar-powered high-altitude long-endurance unmanned aerial vehicle. A high-aspect-ratio wing has been widely adopted in this type of a vehicle, due to both the high lift-to-drag ratio and lightweight design. In the preliminary design, its characteristics need to be addressed correctly, and analyzed in an appropriate manner. In this paper, we use the three-dimensional Euler equation to analyze the wing aerodynamics. We also use an advanced structural modeling approach based on a geometrically exact one-dimensional beam analysis. Regarding the structural integrity of the wing, we determine detailed configuration parameters, specifically the taper ratio and the span length. Next, we conduct a multi-objective optimization scheme based on the response surface method, using the present baseline configuration. We consider the structural integrity as one of the constraints. We reduce the wing weight by approximately 25.3 % from that in the baseline configuration, and also decrease the power required approximately 3.4 %. We confirm that the optimized wing has sufficient flutter margin and improved static longitudinal/directional stability characteristics, as compared to those of the baseline configuration.

Methods for Testing Navigation Data of Validity and Integrity (항해데이터의 유효성 및 무결성 검증을 위한 평가방법)

  • Choe, Hang-Soeb;Park, Dong-Ho;Kim, Ki-Cheol;Jin, Min-Jung
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1136-1137
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    • 2006
  • 통합항해시스템이라 함은 자동화된 선박의 운용에 관한 것으로, 다양한 항해 센서(GPS, Gyro, Speed Log, echo sounder)를 이용하여 선박의 항해에 필요한 각종 정보를 입수하여 최적의 항로를 설정해주고, 운항의 안정성과 효율을 극대화시키는 시스템을 지칭한다. 즉, 선박의 운항에 필요한 다수의 모듈들을 독립적으로 운용하는 것이 아니라 이를 통합된 형태로 운용하여 효율을 극대화시키는 시스템이 통합항해시스템이라 할 수 있다. 통합항해시스템은 다양한 항해 센서들과 항해 시스템으로 구성되며, 다양한 항해 데이터들은 항해 센서로부터 수신하여 처리하는 동작을 수행한다. 즉, 통합항해시스템은 다수의 센서들로부터 수신된 정보를 평가하고 잠재적 위험과 무결성 저하에 대해서는 적절한 경고를 제공하여야한다. 따라서, 항해센서 데이터의 유효성(Validity) 및 모호성(Plausibility) 검사와 무결성 감시(Integrity Monitoring)는 통합항해시스템의 필수적 기능이라 할 수 있다. 본 연구에서는 IEC 61924 규격에 의한 항해센서로부터 수신된 항해데이터가 정확하고 유효함을 가지는 지에 대한 가치평가의 척도와 독립적인 데이터 소스로부터 데이터를 비교하여 검증하는 무결성, 정확도 이내의 정보를 완전하고 명확한 방법으로 사용자에게 제공하는 무결성 감시의 방법을 제시하며, 항해센서들에 의해 취득되는 항해 데이터의 무결성 검사를 통한 유효성, 적용가능성, 무결성의 평가방법을 기술한다.

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Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process (리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석)

  • Lee, Kang-Yong;Lee, Taek-Sung;Lee, Kyung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1347-1355
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    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.

High Speed Milling of Titanium Alloy (Ti 합금의 고속가공시 밀링특성에 관한 연구)

  • Chen, Ming;Lee, Young-Moon;Yang, Seung-Han;Jang, Seung-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.34-39
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    • 2003
  • The paper will present chip formation mechanism and surface integrity generation mechanism based on the systematical experimental tests. Some basic factors such as the end milling cutter tooth number, cutting forces, cutting temperature, cutting vibration the chip status, the surface roughness, the hardness distribution and the metallographic texture of the machined surface layer are involved. The chip formation mechanism is typical thermal plastic shear localization at high cutting speed with less number of shear ribbons and bigger shear angle than that at low speed, which means lack of chip deformation. The high cutting speed with much more cutting teeth will be beneficial to the reduction of cutting forces, enlarge machining stability mot depression of temperature increment anti-fatigability as well as surface roughness. The burrs always exist both at low cutting speed and at high cutting speed. So the deburring process should be arranged for milling titanium alloy in my case.

Crash FE Analysis of Front Side Assembly for Reverse Engineering (승용차 프론트 사이드 조립체의 역설계적 유한요소 충돌해석)

  • Kim, Yong-Woo;Kim, Jeong-Ho;Jeong, Kyung-Shin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.89-98
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    • 2007
  • Crashworthiness design is of special interest in automotive industry and in the transportation safety field to ensure the vehicle structural integrity and more importantly the occupant safety in the event of the crash. Front side assembly is one of the most important energy absorbing components in relating to the crashworthiness design of vehicle. The structure and shape of the front side assemblies are different depending on automakers. Thus, it is not easy to grab an insight on designer's intention when you glance at a new front side member without experiences. In this paper, we have performed the explicit nonlinear dynamic finite element analysis on the front side assembly of a passenger car to identify the mechanical roles of each part of the assembly and to enhance the absorbing energy from the viewpoint of reverse engineering.

Integrity Assessment of Sharp Flaw in CANDU Pressure Tube Using Probabilistic Fracture Mechanics (확률론적 파괴역학을 도입한 CANDU 압력관의 예리한 결함에 대한 건전성평가)

  • Lee, Jun-Seong;Gwak, Sang-Rok;Kim, Yeong-Jin;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.653-659
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    • 2002
  • This paper describes a probabilistic fracture mechanics(PFM) analysis based on Monte Carlo(MC) simulation. In the analysis of CANDU pressure tube, the depth and aspect ratio of an initial semi-elliptical surface crack, a fracture toughness value and delayed hydride cracking(DHC) velocity are assumed to be probabilistic variables. As an example, some failure probabilities of piping and CANDU pressure tube are calculated using MC method with the stratified sampling MC technique, taking analysis conditions of normal operations. In the stratified MC simulation, a sampling space of probabilistic variables is divided into a number of small cells. For the verification of analysis results, a comparison study of the PFM analysis using other commercial code is carried out and a good agreement was observed between those results.

An Optimum Design of Replication Process to Improve Birefringence, Radial-Tilt and Land-Groove Structure in DVD-RAM Substrates (DVD-RAM 기판의 복굴절, Radial-Tilt 및 전사성 향상을 위한 사출압축성형공정 최적화)

  • Gang, Sin-Il;Seong, Gi-Byeong;Lee, Nam-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.637-643
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    • 2002
  • The objective of this study is to provide a simple methodology to find optimum processing conditions to fabricate sub-micron structured DVD-RAM substrates with superb optical and geometrical properties. It was fecund that the birefringence, which is regarded as one of the most important optical properties for an optical disk, was very sensitive to the mold wall temperature history. Also, the integrity of the replication, represented by the land-groove structure and the radial tilt were influenced by the mold temperature and the compression pressure. A set of optimum conditions were obtained by applying Design of Experiment and the objective functions composed of three different objectives.