Journal of the Korean Society of Manufacturing Technology Engineers (한국생산제조학회지)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
권호 표지
DOI QR코드

DOI QR Code

Investigation of Cutting Conditions for Stable Machining and Machinability Evaluation in Milling Process of Al7050-T7451 by Response Surface Methodology

Al7050-T7451 소재의 밀링가공에서 반응표면법에 의한 가공성평가 및 가공안정화를 위한 절삭조건선정

  • Koo, Joon-Young (School of Mechanical Engineering, Pusan National University) ;
  • Cho, Mun-Ho (School of Mechanical Engineering, Pusan National University) ;
  • Kim, Hyuk (School of Mechanical Engineering, Pusan National University) ;
  • Kim, Jeong-Suk (School of Mechanical Engineering / Engineering Research Center for Net Shape and Die Manufacturing, Pusan National University)
  • Received : 2014.05.06
  • Accepted : 2014.06.11
  • Published : 2014.06.15
Download PDF
⟨ Previous Next ⟩

Abstract

Aluminum alloy is a core material for structural parts of aircraft and automobiles to reduce the weight and maintain high specific strength. This study evaluates the machinability and investigates the optimal cutting conditions considering the surface integrity and productivity for Al7050-T7451 milling. The machining variables considered are the feed per tooth, spindle speed, axial depth of the cut, and radial depth of the cut. The machinability evaluation of Al7050-T7451 is conducted by analyzing the cutting force signals, acceleration signals, AE signals, and machined surface conditions. The optimal cutting conditions are determined by analyzing the experimental results using response surface methodology for stable machining considering the productivity and surface integrity.

Keywords

References

  1. Juijerm, P., Altenberger, I., 2000, Alloys, Theory and Applications, Kluwer Academic Publishers, the Netherlands.
  2. Odeshi, A. G., Adesola, A. O., Badmos, A. Y., 2013, Failure of AA 6061 and 2099 aluminum alloys under dynamic shock loading, Engineering Failure Analysis 35 302-314. https://doi.org/10.1016/j.engfailanal.2013.02.015
  3. Seguy, S., Dessein, G., Arnaud, L., 2008, Surface roughness variation of thin wall milling, related to modal Interactions, Int. Journal of Machine Tools and Manuf. 48 261-274. https://doi.org/10.1016/j.ijmachtools.2007.09.005
  4. Rai, J. K., Xirouchakis, P., 2008, Finite element method based machining simulation environment for analyzing part errors induced during milling of thin-walled components Int. Journal of Machine Tool and Manuf. 48 629-643. https://doi.org/10.1016/j.ijmachtools.2007.11.004
  5. Ning, H., Zhigang, W., Chengyu, J., Bing, Z., 2001, Analysis on high-speed face-milling of 7075-T6 aluminum using carbide and diamond cutters Int. Journal of Machine Tool and Manuf. 41 1763-1781. https://doi.org/10.1016/S0890-6955(01)00033-5
  6. Subramanian, M., Sakthivel, M., Sooryaprakash, K., Sudhakaran, R., 2013, Optimization of Cutting Parameters for Cutting Force in Shoulder Milling of Al7075-T6 Using Response Surface Methodology and Genetic Algorithm, Procedia Engineering 64 690-700. https://doi.org/10.1016/j.proeng.2013.09.144
  7. Vakondios, D., Kyratsis, P., Yaldiz, S., Antoniadis, A., 2012, Influence of milling strategy on the surface roughness in ball end milling of the aluminum alloy Al7075-T6, Measurement 45 1480-1488. https://doi.org/10.1016/j.measurement.2012.03.001
  8. Park, S. H., 2003, Design of Experiments, Minyoung Publishing, Seoul.
  9. Matweb n.d. .

Cited by

  1. Determination of Flow Stress Coefficient in S-K Constitutive Equation of Al2519-T87 Material for Cutting Force Prediction in Cutting Simulation vol.28, pp.5, 2014, https://doi.org/10.7735/ksmte.2019.28.5.293
  2. A Study on the Deformation due to High Speed Processing of Aircraft Wing Structure vol.880, pp.None, 2014, https://doi.org/10.4028/www.scientific.net/kem.880.63