• Title/Summary/Keyword: Mechanical Integrity

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Determination of optimal Conditions for a Gas Metal Arc Wending Process Using the Genetic Algorithm

  • Kim, D.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.44-50
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    • 2001
  • A genetic algorithm was applied to the arc welding process as to determine the near-optimal settings of welding process parameters that produce the good weld quality. This method searches for optimal settings of welding parameters through the systematic experiments without the need for a model between the input and output variables. It has an advantage of being capable to find the optimal conditions with a fewer number of experiments rather than conventional full factorial designs. A genetic algorithm was applied to the optimization of the weld bead geometry. In the optimization problem, the input variables were wire feed rate, welding voltage, and welding speed. The output variables were the bead height bead width, and penetration. The number of levels for each input variable is 16, 16, and 8, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions,2048 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions in less than 40 experiments.

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A Study on Utilizing Instrumented Indentation Technique for Evaluating In-field Integrity of Nuclear Structures (원전 구조물의 가동 중 건전성 평가를 위한 연속압입시험법의 활용에 관한 연구)

  • Song, Won-Seok;Kim, Seung-Gyu;Ahn, Hee-Jun;Kim, Kwang-Ho;Kwon, Dongil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.165-172
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    • 2013
  • Power generating unit structures are designed and built to meet standard to secure its safety for expected life time. As the structures have been exposed to combined environment, degradation of structure material is accelerated and it can cause unexpected damage; evaluating precise mechanical properties of weak site like welded area is an essential research area as it is directly connected to safety issues. Existing measuring technique like tensile test requires specific size in testing specimen yet it is destructive method which is hard to apply on running structures. To overcome above mentioned limitation, IIT is getting limelight as it is non-destructive and simple method. In this study, latest technique is introduced to evaluate tensile property and residual stress by analyzing stress field occurs under the indenter while IIT is performed. Test on welded area, the weak site of nuclear structures have been practiced and confirmed that IIT can be usefully applied to evaluate integrity in industry.

Performance Verification of Korean Wide Area Differential GNSS Ground Segement (한국형 광역보정시스템(WA-DGNSS) 지상국 성능 검증)

  • Yun, Ho;Han, Duk-Hwa;Kee, Chang-Don
    • Journal of Navigation and Port Research
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    • v.37 no.1
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    • pp.49-54
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    • 2013
  • This paper describes the progress and results of 'Wide Area Differetial GNSS (WA-DGNSS) Development' project which is supported by Korea Ministry of Land, Transport and Maritime Affairs. This project develops the main algorithm of the WA-DGNSS which can guarantee the improved accuracy, availability and integrity all over the Korean peninsula. After the establishment of WA-DGNSS ground system, a real time demonstration using pseudolite will be conducted. Product of this project will be directly utilized in Korean Satellite Based Augmentation System(SBAS) development project which is planned to be started from 2014.

Numerical Analysis of the Effect of Hole Size Change in Lower-Support-Structure-Bottom Plate on the Reactor Core-Inlet Flow-Distribution (하부지지구조물 바닥판 구멍크기 변경이 원자로 노심 입구 유량분포에 미치는 영향에 관한 수치해석)

  • Lee, Gong Hee;Bang, Young Seok;Cheong, Ae Ju
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.11
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    • pp.905-911
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    • 2015
  • In this study, to examine the effect of a hole size change(smaller hole diameter) in the outer region of the lower-support-structure-bottom plate(LSSBP) on the reactor core-inlet flow-distribution, simulations were conducted with the commercial CFD software, ANSYS CFX R.15. The predicted results were compared with those of the original LSSBP. Through these comparisons, it was concluded that a more uniform distribution of the mass flow rate at the core-inlet plane could be obtained by reducing the hole size in the outer region of the LSSBP. Therefore, from the nuclear regulatory perspective, design change of the hole pattern in the outer region of the LSSBP may be desirable in terms of improving both the mechanical integrity of the fuel assembly and the core thermal margin.

Performance Verification of Psudolite-based Augmentation System Using RF signal logger and broadcaster (RF 신호 수집/방송 장치를 활용한 의사위성 기반 광역보정시스템의 후처리 성능 검증)

  • Han, Deokhwa;Yun, Ho;Kee, Changdon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2014.06a
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    • pp.103-104
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    • 2014
  • Wide Area Differential GNSS(WA-DGNSS) was developed in order to improve the accuracy and integrity performance of GNSS. In Korea, WA-DGNSS development project, which aims to develop core algorithms and verify the performance using pseudolite-based demo system, is currently in progress. In this paper, overall structure of developed system and experimental methods which enables the post-processing test with commercial receiver will be described. In this system, pseudolite is used to broadcast augmenting signal and RF signal logger and broadcaster were used to test the performance. Performance test was conducted broadcasting the logged RF signal and pseudolite signal to commercial receiver and those results will be described.

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Estimation of Local Stress Change of Wall-Thinned Pipes due to Fluid Flow (유체유동에 의한 감육배관의 국부응력변화 평가)

  • Kim Young-Jin;Song Ki-Hun;Lee Sang-Min;Chang Yoon-Suk;Choi Jae-Boong
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.7-12
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    • 2006
  • In this paper, a new evaluation scheme is suggested to estimate load-carrying capacities of wall thinned pipes. At first, computational fluid dynamics analyses employing steady-state and incompressible flow are carried out to determine pressure distributions in accordance with conveying fluid. Then, the variational pressures are applied as input condition of structural finite element analyses to calculate local stresses at the deepest point. The efficiency of proposed scheme was proven from comparison to conventional analyses results and it is recommended to consider the fluid structure interaction effect for exact integrity evaluation.

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Full Scale Structural Testing of Small Wind Turbine Composite Blade (풍력발전용 소형복합재 블레이드의 실규모 구조시험)

  • Kim, Hong-Kwan;Kim, Tae-Seong;Lee, Jang-Ho;Moon, Byung-Young;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1407-1413
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    • 2011
  • In this paper, the structural design for composite blade was performed and full scale structural test was conducted to verify the structural design and integrity of composite blade. Firstly, FE analysis was performed using commercial software ABAQUS under conditions of rated wind speed and Case H in IEC 61400-2. Lay-up sequence and ply thickness were designed based on FE results. And to verify the structural design, full scale structural test was conducted according to IEC 61400-2 under identical loading conditions of FE analysis. Finally, the force-deflection and local strain behavior of composite blade were evaluated.

A Study on the Performance Assessment of Nuclear Fuel Debris Filtration Using the Weighted Mean (가중평균을 이용한 핵연료 이물질 여과성능 평가에 관한 연구)

  • Park, Joon Kyoo;Lee, Seong Ki;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.149-156
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    • 2017
  • Nuclear fuel requires high reliability and safety and therefore contains debris filtering devices to prevent failure-inducing debris from entering it. The debris filtering performance of nuclear fuel is one of the most important factors for fuel integrity. Therefore, the performance must be evaluated and the measurement must be reasonable. In this study, a calculation method of the comprehensive filtering efficiency using the weighted mean was proposed to establish a standard filtering efficiency index. To confirm the suitability of the proposed method, representative debris specimens were selected and the filtering efficiency with the weighted mean was compared with the efficiency of the arithmetic mean. The weighting factor of the weighted mean was introduced to produce a fair evaluation. In addition, the analysis of the debris filtering mechanism was performed according to the size of debris specimens, and the main dimensions of the filtering feature for commercial nuclear fuel.

The Effect of Degradation on the Fretting fatigue for 1Cr-0.5Mo Steel (1Cr-0.5Mo 강의 재질열화가 프레팅 피로거동에 미치는 영향)

  • Kwon, Jae-Do;Choi, Sung-Jong;Kim, Kyung-Soo;Bae, Yong-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1979-1985
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    • 2003
  • Fretting is a kind of surface degradation mechanism observed in mechanical components and structures. The fretting damage decreases in 50-70% of the plain fatigue strength. This may be observed in the fossil power plant and the nuclear power plant used in special environments and various loading conditions. The thermal degradation of material is observed when the heat resisting steel is exposed for long period time at the high temperature. In the present study, the degraded 1Cr-0.5Mo steel used for long period time at high temperature (about 515$^{\circ}C$) and artificially reheat-treated materials are prepared. These materials are used for evaluating an effect of thermal aging on the fretting fatigue behavior. Through the experiment, it is found that the fretting fatigue endurance limit of the reheat-treated 1Cr-0.5Mo steel decreased about 46% from the non-fretting fatigue endurance limit, while the fretting fatigue endurance limit of the degraded 1Cr-0.5Mo steel decreased about 53% from the non-fretting fatigue endurance limit. The maximum value of fatigue endurance limit difference is observed as 57%(244 MPa) between the fretting fatigue of degraded material and non-fretting fatigue of reheat-treated material. These results can be a basic data to a structural integrity evaluation of heat resisting steel considered to thermal degradation effect.

Development of Analytical Model of Spindle and Rack Gear Systems for Knuckle Boom Crane (굴절식 크레인의 스핀들과 랙 기어 응력 해석 모델 개발)

  • An, Junwook;Lee, Kwang Hee;Gyu, Yusung;Jo, Je Sang;Lee, Chul Hee
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.23-29
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    • 2017
  • In this study, a flexible multi-body dynamic simulation model of a knuckle boom crane is developed to evaluate the stress of spindle and rack gears under dynamic working conditions. It is difficult to predict potential critical damage to a knuckle boom crane if only the static condition is considered during the development process. To solve this issue, a severe working scenario (high speed with heavy load) was simulated as a boundary condition for testing the integrity of the dynamic simulation model. The crane gear model is defined as a flexible body so contact analysis was performed. The functional motion of a knuckle boom crane is generated by applying forces at each end of the rack gear, which was converted from hydraulic pressure measured for the experiment. The bending and contact stress of gears are theoretically calculated to validate the simulation model. In the simulation, the maximum stress of spindle and rack gears are observed when the crane abruptly stops. Peak impact force is produced at the contact interface between pinion and rack gears due to the inertia force of the boom. However, the maximum stress (bending/contact) of spindle and rack are under the yield stress, which is safe from damage. By using the developed simulation model, the experiment process is expected to be minimized.