• Title/Summary/Keyword: Mechanical Integrity

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The Effect of residual stress on fracture behavior in the laser weldment (레이저용접부의 파괴에 미치는 잔류응력의 영향)

  • Cho, Sung-Kyu;Yang, Young-Soo;Noh, Young-Jin
    • Laser Solutions
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    • v.11 no.2
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    • pp.1-7
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    • 2008
  • The integrity of laser welded structures is decided in fracture strength and fatigue strength. This study made an effort to understand the fracture behavior considering residual stress. Experiments are conducted and analyses are performed to explore the influence of residual stress on fracture behavior of bead-on laser welded compact specimen. Fracture experiments are performed using ASTM 1820. The performed analyses included thermo-elasto-plastic analyses for residual stress and subsequent J-integral calculation. A modified J integral is calculated in the presence of residual stresses. The J-integral is path-independent for combination of residual stress field and stress due to mechanical loading. The results indicates that the tensile residual stress near crack front bring the low fracture load while the compressive residual stress bring the high fracture load compared to no residual stress specimen. These results quantitatively understand the influence of residual stress on fracture behavior.

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Review on Digital Image Watermarking Based on Singular Value Decomposition

  • Wang, Chengyou;Zhang, Yunpeng;Zhou, Xiao
    • Journal of Information Processing Systems
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    • v.13 no.6
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    • pp.1585-1601
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    • 2017
  • With the rapid development of computer technologies, a number of image modification methods have emerged, which have great impacts on the security of image information. Therefore, it is necessary to protect the integrity and authenticity of digital images, and digital watermarking technique consequently becomes a research hotspot. An effort is made to survey and analyze advancements of image watermarking algorithms based on singular value decomposition (SVD) in recent years. In the first part, an overview of watermarking techniques is presented and then mathematical theory of SVD is given. Besides, SVD watermarking model, features, and evaluation indexes are demonstrated. Various SVD-based watermarking algorithms, as well as hybrid watermarking algorithms based on SVD and other transforms for copyright protection, tamper detection, location, and recovery are reviewed in the last part.

Efficient elastic stress analysis method for piping system with wall-thinning and reinforcement

  • Kim, Ji-Su;Jang, Je-Hoon;Kim, Yun-Jae
    • Nuclear Engineering and Technology
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    • v.54 no.2
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    • pp.732-740
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    • 2022
  • A piping system stress analysis need to be re-performed for structural integrity assessment after reinforcement of a pipe with significant wall thinning. For efficient stress analysis, a one-dimensional beam element for the wall-thinned pipe with reinforcement needs to be developed. To develop the beam element, this work presents analytical equations for elastic stiffness of the wall-thinned pipe with reinforcement are analytically derived for axial tension, bending and torsion. Comparison with finite element (FE) analysis results using detailed three-dimensional solid models for wall-thinned pipe with reinforcement shows good agreement. Implementation of the proposed solutions into commercial FE programs is explained.

The effect of forging process conditions of semi-solid aluminum material on mechanical properties (반용융 알루미늄재료의 단조공정조건이 기계적 성질에 미치는 영향)

  • Gang, Chung-Gil;Gang, Dong-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1400-1413
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    • 1997
  • Semi-solid forging(SSF) process of A356 aluminium alloy has been studied to assess the effect of process variables on the component integrity. Semi-solid material(SSM) was fabricated by mechanical and electro-magnetic stirring process. The fabricated SSM by using mechanical stirring process has been carried out on cooling rate of 0.022.deg. C/sec 0.0094.deg. C/sec and stirring speed n=600, 1000 rpm, respectively. The fabricated SSM by using electro-magnetic stirring process is supplied by Pechiney. The holding time and temperature in the semi-solid state before forging also affects the globular microstructure of alloy. Therefore, the influence of these two parameters is discussed in terms of the microstructure of alloy. The SSF process has been conducted with three different die temperatures($T_{die}$=250.deg. C, 300.deg. C, 350.deg. C) and two kinds of gate types(straight gate and orifice gate). This paper is to investigate the influence of gate shapes of die on filling phenomena in SSF process more deeply. The mechanical properties of forged components were also investigated for variation of process conditions such as die temperature, gate shape and SSM.

Evaluation of Mechanical Properties with Thermal Aging in CF8M/SA508 Welds (CF8M과 SA508 용접재의 열화거동과 기계적특성 평가)

  • 우승완;최영환;권재도
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1968-1973
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    • 2004
  • Structural degradations are often experienced on the components of nuclear power plants in reactor pressure vessels (RPV) and steam generators (SG) when these components are exposed to high temperature and high pressure for a long period of time. Such conditions result in the change of microstructures and of mechanical properties of materials, which requires an evaluation of the safeguards related to structural integrity. In a primary reactor cooling system (RCS), a dissimilar weld zone exists between cast stainless steel (CF8M) in a pipe and low-alloy steel (SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time under the operating temperature between 290 and 33$0^{\circ}C$. Under the same conditions, it is well known that degradation is not observed in low alloy steel. An investigation of the effect of thermal aging on the various mechanical properties of the dissimilar weld zone is required. The purpose of the present investigation is to find the effect of thermal aging on the dissimilar weld zone. The specimens are prepared by an artificially accelerated aging technique maintained for various times at 43$0^{\circ}C$, respectively. Then, The various mechanical test for the dissimilar welds are performed.

Nondestructive Evaluation Technology and Reliability of Products

  • Lee, Joon-Hyun;Lee, Seung-Suck
    • Proceedings of the Korean Reliability Society Conference
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    • 2001.06a
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    • pp.235-238
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    • 2001
  • It is well known that the reliability of materials of mechanical products is becoming more and more important not only for assurance of quality, but for international competition of products. In order to assure the reliability of materials or mechanical products nondestructive evaluation (NDE) techniques are playing more important roles. The existence of Internal defects in materials or mechanical parts is served as crack initiation site during the various loading condition. Historically, nondestructive evaluation (NDE) technique has been used almost exclusively for detecting microscopic discontinuities In materials or mechanical parts after they have been in service to expand the role of the NDE to include all aspects of materials production and application. Research efforts are being directed at developing and perfecting NDE techniques capable of monitoring (1) materials production processes (2) material integrity following transport, storage and fabrication and (3) the amount and rate of degradation during service. In addition, efforts are underway to develop technique capable of quantitative discontinuity sizing, permitting determination of response using fracture mechanics analysis, as well as techniques for quantitative materials characterization to replace the qualitative techniques used in the past. In this paper, the important role of NDE technology for reliability assurance of materials/mechanical parts is introduced.

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A Study on Flow Characteristics with the Installed Location Change of Mechanical Deflector (기계적 편향판 설치위치의 변화에 따른 유동특성에 대한 연구)

  • Kim, Kyoung-Ryun;Park, Jong-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.5
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    • pp.49-53
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    • 2015
  • Thrust vector control is the method which generates the side force and roll moment by controlling exhausted gas directly in a rocket nozzle. TVC is classified by mechanical and fluid dynamic methods. Mechanical methods can change the flow direction by several objects installed in a rocket nozzle exhaust such as tapered ramp tabs and jet vane. Fluid dynamic methods control the flight direction with the injection of secondary gaseous flows into the rocket nozzle. The tapered ramp tabs of mechanical methods are used in this paper. They installed at the rear in the rocket nozzle could be freely moved along axial and radial direction on the mounting ring to provide the mass flow rate which is injected from the rocket nozzle. TVC of the tapered ramp tabs has the potential to produce both large axial thrust and high lateral force. We have conducted the experimental research and flow analysis of ramp tabs to show the performance and the structural integrity of the TVC. The experiments are carried out with the supersonic cold flow system and the schlieren graph. This paper provides to analyze the location of normal shock wave and distribution of surface pressure on the region enclosed by the tapered ramp tabs.

Parallel Process System and its Application to Steam Generator Structural Analysis

  • Chang Yoon-Suk;Ko Han-Ok;Choi Jae-Boong;Kim Young-Jin
    • Journal of Mechanical Science and Technology
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    • v.19 no.11
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    • pp.2007-2015
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    • 2005
  • A large-scale analysis to evaluate complex material and structural behaviors is one of interesting topic in diverse engineering and scientific fields. Also, the utilization of massively parallel processors has been a recent trend of high performance computing. The objective of this paper is to introduce a parallel process system which consists of general purpose finite element analysis solver as well as parallelized PC cluster. The later was constructed using eight processing elements and the former was developed adopting both hierarchical domain decomposition method and balancing domain decomposition method. Then, to verify the efficiency of the established system, it was applied for structural analysis of steam generator in nuclear power plant. Since the prototypal evaluation results agreed well to the corresponding reference solutions it is believed that, after reinforcement of PC cluster by increasing number of processing elements, the promising parallel process system can be utilized as a useful tool for advanced structural integrity evaluation.

Consideration of Constraint Effect of Surface Cracks Under PTS Conditions Using J-Q Approach (PTS 사고하에서 J-Q해석법을 이용한 표면균열의 구속효과 고찰)

  • Kim, Jin-Su;Choe, Jae-Bung;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.105-112
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    • 2002
  • In recent years, the integrity of reactor Pressure Vessel(RPV) under pressurized thermal shock (PTS) accident has been treated as one of the most critical issues. Under PTS condition, the combination of thermal and mechanical stress by steep temperature gradient and internal pressure causes considerably high tensile stress at the inside of RPV wall. As a result, cracks on inner surface of RPV may experience elastic-plastic behavior which can be characterized by J-integral. In such a case, however, J-integral may possibly lose its vapidity due to the constraint effect. The degree of constraint effect is influenced by the loading mode, crack geometry and material properties. In this paper, in order to investigate the effect of clad thickness and crack geometry on constraint effect, three dimensional finite element analyses were performed for various surface cracks. Total of 27 crack geometries were analyzed and results were presented by a two-parameter characterization based on the J-integral and the f-stress.

Development of Rotordynamics Program Based on the 2D Finite Element Method for Flywheel Energy Storage System (2차원 유한요소법을 적용한 플라이휠 에너지 저장 장치 동특성 해석 프로그램 개발)

  • Gu, Dong-Sik;Bae, Yong-Cae;Lee, Wook-Ryun;Kim, Jae-Gu;Kim, Hyo-Jung;Choi, Byeong-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1757-1763
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    • 2010
  • Flywheel energy storage system (FESS) is defined as a high speed rotating flywheel system that can save surplus electric power. The FESS is proposed as an efficient energy storage system because it can accumulate a large amount of energy when it is operated at a high rotating speed and no mechanical problems are encountered. The FESS consists of a shaft, flywheel, motor/generator, bearings, and case. It is difficult to simulate rotor dynamics using common structure simulation programs because these programs are based on the 3D model and complex input rotating conditions. Therefore, in this paper, a program for the FESS based on the 2D FEM was developed. The 2D FEM can model easier than 3D, and it can present the multi-layer rotor with different material each other. Stiffness changing of the shaft caused by shrink fitting of the hub can be inputted to get clear solving results. The results obtained using the program were compared with those obtained using the common programs to determine any errors.