• Title/Summary/Keyword: Mechanical Clearance

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Thermal Flow Characteristics of Impinging Air Jet by Shape of Turbulence Promoter (난류촉진체 형상에 의한 충돌제트의 열유동 특성)

  • Kum, Sungmin;Jho, Shigie;Yu, Byeonghun;Lee, Seungro
    • Journal of Energy Engineering
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    • v.21 no.2
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    • pp.187-193
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    • 2012
  • In this study, it was experimentally investigated the effect of the clearances distance between the rod and the impinging plate on characteristics of the thermal flow. For the heat transfer enhancement of wall jet region, the right triangle and the square rods were arranged in front of the impinging plate with various clearance distances. As results, the heat transfer enhancement rate of potential core region at H/B=2 was higher than that of transition region at H/B=10. In this experiment range, the maximum heat transfer enhancement rate was about 46 % higher at the square rod with H/B=2 and C=1mm compared with the flat plate. The heat transfer enhancement rate of the right triangle rod was on average about 3 to 8 % higher than that of the square rod, regardless of the clearance.

Optimal Design of a Squeeze Film Damper Using an Enhanced Genetic Algorithm

  • Ahn, Young-Kong;Kim, Young-Chan;Yang, Bo-Suk
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.1938-1948
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    • 2003
  • This paper represents that an enhanced genetic algorithm (EGA) is applied to optimal design of a squeeze film damper (SFD) to minimize the maximum transmitted load between the bearing and foundation in the operational speed range. A general genetic algorithm (GA) is well known as a useful global optimization technique for complex and nonlinear optimization problems. The EGA consists of the GA to optimize multi-modal functions and the simplex method to search intensively the candidate solutions by the GA for optimal solutions. The performance of the EGA with a benchmark function is compared to them by the IGA (Immune-Genetic Algorithm) and SQP (Sequential Quadratic Programming). The radius, length and radial clearance of the SFD are defined as the design parameters. The objective function is the minimization of a maximum transmitted load of a flexible rotor system with the nonlinear SFDs in the operating speed range. The effectiveness of the EGA for the optimal design of the SFD is discussed from a numerical example.

Design of Motor-driven Traveling System for High Clearance Working Machinery based on Tractive Performance and Hill Climbing Ability (견인 및 등판 성능을 통한 고소작업기계의 모터 주행장치 설계)

  • Lee, Sangsik;Jang, Seyoon;Kim, Taesoo;Nam, Kyoucheol;Park, Wonyeop
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.9 no.3
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    • pp.257-265
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    • 2016
  • In this study, an optimal design for motor-driven track type traveling system applied into high clearance working machineries in orchard is proposed. Tractive performance and hill climbing ability were predicted and evaluated for the optimal motor traveling system by taking into account of soil characteristics in orchard utilizing the high clearance working machineries. Design criteria for tractive performance were based on the traction force calculated from tractive effort subtracted by motion resistance, while hill climbing ability had its design criteria that fulfill the climbing 20% slope ground at a speed of 3km/h. Based on the evaluation results of traction and climbing ability, two DC48V, 4500rpm, 1.6kW AC motors were independently applied to both left and right side of orbits; each motor is designed to transmit power on driving sprocket of track type traveling system via 50:1 reduction gear ratio. The motor-driven track type traveling system developed in the study found to have 396 kgf of tractive force, which is 12.5% higher than climbing resistance at orchard soil having 20% slope ground (352 kgf), demonstrating sufficient tractive performance and hill climbing ability.

Reduction of the Roll-Over of the Sector Tooth for Achieving Improved Recliner Locking Performance (리클라이너 결합 성능 향상을 위한 섹터투스의 롤오버 저감 방법)

  • Lee, Sang-Hoon;Choi, Hong-Seok;Chang, Myung-Jin;Kim, Dong-Su;Bae, Jae-Ho;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1623-1630
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    • 2010
  • In this study, effective forming methods for reducing the roll-over of a sector tooth, which is a main component of an automotive seat recliner, are proposed. Due to the large amount of roll-over, accurate contact between the inner gear of a sector tooth and the outer gear of a pawl tooth cannot be normally achieved; thus sensitivity and safety for the passengers decrease. To overcome the aforementioned drawback, we investigated the effect of flowcontrol forming methods involving local embossing die, coining punch, and VIC (Variable Inverse Clearance) on the roll-over depth by FE-analysis and an experiment. The results of a fine-blanking experiment for verifying the proposed methods showed that VIC type is decidedly superior from the aspects of reduction of roll-over and tool strength of the sector tooth.

Effect of Heat Transfer Augmentation by Square Rod Array in Impinging Air Jet System(Heat Transfer Characteristic of Potential Core Region) (충돌공기분류계에서 사각 ROD에 의한 전열증진 효과(포텐셜코어영역에서의 전열특성))

  • Kum, Seong-Min;Oh, Soo-Cheol;Seo, Jeong-Yoon
    • Solar Energy
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    • v.15 no.1
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    • pp.85-94
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    • 1995
  • This research has been proceeded over the potential core region(H/B=2) of two-dimensional impinging air jet sytem, in which square rods(width of 6 mm) has been set up in front of heating surface in order to increase heat transfer. The objective of this research was to investigate the characteristics of heat transfer and air flow, in eases of the clearance from rods to heating surface(C=1, 2, 4, 6 mm) and the pitch between each rods(P=30, 40, 50 mm) changed. And this research compared the above with the experimentation without rods. As result, heat transfer performance was best under the condition of C=1mm, in case clearance changed, and there was no serious difference in the effect of heat transfer augmentation in the case of pitch of rods changed.

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Development of the Splint Manufacturing Process Using Indirect Coating and Roll Bonding (간접 코팅과 롤 접합을 이용한 의료용 스플린트 제작 및 공정기술 개발)

  • Ha, Kyoung-Ho;Kang, Dae-Min;Lee, Jung-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.1-6
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    • 2019
  • With the increase in number of the athletic population and elderly demographic, the demand for orthopedic splints, which are used to support a damaged body, has rapidly increased. Current splints mainly consist of inner and outer parts, which are multiple fabrics covered with polyurethane and nonwoven fabrics, respectively. However, the laminated materials with directly applied pre-polymer coating lead to a high defect rate because of the uneven thickness on the surface. Thus, this study proposes an indirect coating method using a precise clearance controller, which enables the even application of the coating material on multiple inner parts while maintaining a constant thickness. In addition, a roll-to-roll (R2R) technique is applied instead of the sewing mechanism to bond the inner and outer materials together and enhance the productivity in the final stage. In the advanced methods, there is a storage tank that contains polyurethane, a clearance controller, and pairs of rollers in the upper and lower rows. To improve the quality of the products and optimize the equipment, three controllable factors are determined: the viscosity of polyurethane, angle of the gap controller and number of pairs of rollers in the R2R system.

Measurement of Damping Coefficients of a Squeeze Film Damper with Piston Ring Seal Ends (피스톤 링 실 끝단을 갖는 스퀴즈 필름 댐퍼의 감쇠 계수 측정)

  • Nam Kyu Kim;Yeongchae Song;Tae Ho Kim;Jeonggi Hong;Kyungdae Kang
    • Tribology and Lubricants
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    • v.40 no.2
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    • pp.54-60
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    • 2024
  • This study experimentally identifies the effects of end shape, clearance, total damper length, journal eccentricity ratio, oil supply pressure, and oil flow rate on the damping coefficient of a squeeze film damper (SFD) with piston ring seal ends and a central groove. The SFD is composed of a lubricating fluid flowing between the outer race of a rolling element bearing and cartridge, along with an anti-rotation pin to prevent the rotation of the outer race. The device provides additional viscous damping to a rotating system. Additionally, piston ring seals attached at both ends of the damper increase the damping coefficient of the rotating system by reducing oil leakage. Because these different design conditions affect the damping coefficient of an SFD, we perform experiments including different conditions. Tests show that the damping coefficient increases significantly in the SFD with piston ring seal ends compared with the SFD with open ends. The damping coefficient also increases with increasing total damper length and journal eccentricity ratio, and decreases with increasing clearance. Additionally, in contrast to the trend observed for the SFD with open ends, the damping coefficient for the SFD with piston ring seal ends increases with increasing supply pressure and flow rate as the frequency decreases but shows consistent results as the frequency increases.

Non-Steady Elastohydrodynamic Lubrication Analysis on Spur Gear Teeth

  • Kim, H.J.;Kim, Y.D.;Koo, Y.P.;Choi, H.C.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.81-82
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    • 2002
  • A non-steady 3-dimensional elastohydrodynamic lubrication analysis was performed on the contacting teeth surfaces of involute spur gears. Kinematics of the gear and the pinion were taken into account to get accurate geometric clearance around the elastohydrodynamic lubrication region of the contacting teeth. Pressure and film thickness distribution for the whole contacting faces in lubricated condition at several time steps were obtained through the analysis. Besides the pressure spike at the outlet region, a representative phenomenon in elastohydrodynamic lubrication regime, the pressure at the inlet region was slight higher than that of the center region. The film thickness of non-steady condition was thicker than that of steady condition.

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A Modified Method for the Boundary Fitted Coordinate Systems to Analysis of Gas Bearings Considering Upstream In Extremely High Compressibility Number Region

  • Khan, Polina;Hwang, Pyung;Park, Sang-Shin
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.105-106
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    • 2002
  • An expanded scheme of direct numerical solution method for solving the Reynolds' equation in the boundary fitted coordinate systems for the gas lubrication with ultra low clearance is presented. Skewed slider is calculated by this scheme and results are compared to the original direct numerical solution. The modified scheme has advantages in stability in high compressibility number region. At the lower A region the difference in results of original and modified method is several percents.

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Analysis of Radial Air-shear Force on Magnetic Disks for Reducing the Spin-off of Lubricants

  • Kurita, M.;Shimizu, H.;Mizumoto, M.;Ootani, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.281-282
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    • 2002
  • To reduce the spin-off of lubricants on a magnetic disk, which is caused by the radial component of shear force between the disk and air, we analyzed the air-velocity distribution and the air-shear force by three-dimensional large-eddy simulation (LES). This sensitivity analysis, on five design parameters, showed that disk/arm clearance and arm thickness have a greater effect on the mean radial air-shear force than the other parameters. The force on a disk optimized according to the optimum parameters is 12% less than the force on a conventional disk.

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