• Title/Summary/Keyword: Measuring Roll

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Development of Precise Measuring System for Hot Strip Mill's Rolls (열간압연용 롤 정밀 측정시스템 개발)

  • 이성진;이영진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.614-618
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    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

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Thermal Fatigue and Wear Properties of High Speed Steel Roll for Hot Strip Mill (열간압연용 고속도공구강롤의 열피로 및 마모특성)

  • 류재화;박종일
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.95-101
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    • 1997
  • The thermal fatigue and wear properties of high speed steel roll which was recently developed were investigated by observing microstructure, by measuring mechanical and physical properties, by conducting thermal fatigue testing, and by measuring the amount of wear in actual mill. High speed steel roll had better thermal fatigue testing, and by measuring the amount of wear in actual mill. High speed steel roll had better thermal fatigue life than high chromium iron roll, which was due to lower carbide content, higher strength, and higher thermal conductivity. The amount of wear of high speed steel roll was nearly the same as that of high chromium iron roll in the first finishing stand, which was due to the oxide formation on the roll surface. However, in the third finishing stand, the wear resistance of high speed steel roll was 2~3 times as good as that of high chromium iron roll because the former had higher hardness at high temperature.

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Precision Shape Control in Plate Rolling (후판압연에서의 고정도 형상제어기술)

  • 서재형;정병완;홍헌호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.452-456
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    • 1999
  • Newly constructed plate shape control system, using attached shape measuring instruments and work roll bender, was put in service in No. 2 Plate Mill, POSCO. Recently, customers demand the improvement of flatness and plate crown accuracy. Many competition Plate Mill introducted shape control system, for example, pair cross mill, work roll bender which includes shape measuring instrument and shape control mathematical models, and No. 2 Plate Mill, POSCO introducted work roll bender and shape measuring instruments. This report describes the properties of No. 2 Plate Mill shape control system and work roll bender.

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A Study on Characteristics of Measuring Roll for Automatic Flatness Control (자동 형상제어용 측정롤의 특성에 관한 연구)

  • 김순경;전언찬;김중완;김문경;이승수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.551-555
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    • 1996
  • The continuing demand for quality products requires better understanding and improved control of the production process. And, in recent year requirements for flatness control in strip rolling have become increasinglysevere because of the control for flatness of cold rolled strip is essential for further down stream processing. Also a speeds of rolling mills to meet productivity requirements puts a demanding requirement on the control of flatness of rolled strip. The demands on a total flatness control system therefore are a measuring and indication system consisting of a measuring roll that is robust, accurate, reliable and require a minimum of maintenance. The critical prt of any control system is the quality of the information being provided by the measurement instrument or device. It is therfore of utmost importance to have an accurate, repeatable and reliable measuring system. So, in this paper, The measuring roll for automatic flatness control system of contact type has been investigated.

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Technique of Measuring Wind Speed and Direction by Using a Roll-rotating Three-Axis Ultrasonic Anemometer (II) (롤 회전하는 3축 초음파 풍속계를 활용한 풍향 풍속 측정기법(II))

  • Chang, Byeong Hee;Lee, Seunghoon;Kim, Yang won
    • Journal of Wind Energy
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    • v.9 no.4
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    • pp.9-15
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    • 2018
  • In a previous study, a technique for measuring wind speed and direction by using a roll-rotating three-axis ultrasonic anemometer was proposed and verified by wind tunnel tests. In the tests, instead of a roll sensor, roll angle was trimmed to make no up flow in the transformed wind speeds. Verification was done in point of the residual error of the rotation effect treatment. In this study, roll angle was measured from the roll motor encoder and the transformed wind speed and direction on the test section axis were compared with the ones provided to the test section. As a result, up to yaw $20^{\circ}$ at a wind speed of 12 m/sec or over, the RMS error of wind speed was within the double of the ultrasonic anemometer error. But at yaw $30^{\circ}$, it was over the double of the ultrasonic anemometer error. Regardless of wind speed, at yaw $20^{\circ}$ and $30^{\circ}$, the direction error was within the double of the ultrasonic anemometer error. But at yaw $10^{\circ}$ or less, it was within the error of the ultrasonic anemometer itself. This is a very favorable characteristic to be used for wind turbine yaw control.

Development of a profile measuring system for conductor roll (전기도금 롤의 형상 측정시스템 개발)

  • Choi, Yong-Jun;Jun, Sung-Bai;Lee, Eung-Suk;Kim, Hyo-Sung;Jang, Ji-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1730-1741
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    • 1997
  • In this paper, we developed a surface profile measuring system and a profile measuring software for EGL conductor roll. For the profilemeter, we designed a linear guided control system with Laser displacement sensors and developed a 3-dimensional software. Additionally, the AC motor and AC motor driver were used to control the precise position of linear guide system. The measuring principle of the Laser sensor is optical triangulation method. Also, two Laser sensors were used to remove the disturbance and vibration effects of the linear guide system.

Variation of the Incident Sound Level at the Underwater Target`s Position due to Roll Motion of the Ship (선체의 횡요로 인한 수중물표입사음압의 변동에 관하여)

  • Park, Jung-Hui;Lee, Dae-Jae
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.19 no.2
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    • pp.106-110
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    • 1983
  • As the first step to investigate the effect of ship's motion when detecting target with an echo sounder, variations in the incident sound level at the optional position within the sound beam due to roll motion of the transmitter have been measured and calculated. In this experiment, the transmitter (75 KHz) was mounted to the bottom of a FRP model of the 2,275 G. T. stern trawler and the receiver (75 KHz) was installed at each measuring point within the transmitter's beam. Then, the incident sound level was measured for the roll angles from the free roll test on the model ship. For a range of roll angle of $\pm$20$^{\circ}$from the vertical, the measuring values of the incident sound level at each measuring point were rapidly fluctuated from 12.9% to 78.1 depending on the roll angle, and agreed well with the caculated ones. Consquently, we concluded that the effect of ship's motion when detecting target with an echo sounder should be sufficiently considered.

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Development of Displacement Measuring Sensor for Roll Eccentricity Contro1 at Hot Strip Mill (롤 편심제어를 위한 편심 측정장치 개발)

  • 전종학
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.167-167
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    • 2000
  • This study aims at the development of REC sensor causing the gauge error in the hot strip rolling process, and the improvement of the hydraulic AGC (Automatic Gauge Control) system. The gauge error outbreaks from the various reasons, however, mainly the roll eccentricity is considered to cause a such kind of error. In the study, the REC (Roll Eccentricity Control System) sensor is designed using sensor An On - line test of the system shows the comprehensive effects of controlling the gauge error of the hot strip. On - Line test shows the possibility of enhancing the accuracy for gauge.

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Flatness Control System of the Hot Strip by Using Tension Profile between Stands (스탠드간 장력프로파일을 이용한 열연판 평탄도 제어시스템)

  • 홍완기;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.27-36
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    • 1999
  • To have high flatness quality of hot rolled strip in the hot strip finishing mill train, a new inter-stand tension profile measuring device of segmented looper roll type(coined as Flatness Sensing Inter-stand Looper, FlatSIL) and a new flatness control system have been developed in this study. The device measures the strip tension profile across the strip width and informs the strip wave pattern to new flatness control system where work roll bending mode to relieve the strip wave is determined. The existing automatic shape control system which uses laser type shape-meter installed at the outlet of the last finishing mill stand strip tension between down coiler and last finishig mill since the latent wave concealed by the strip tension between down coiler and last finishing mill stand cannot be measured by the laser distance-meter. Thus the existing shape control system is not able to control the flatness through the full strip length. The new flatness control system, however, works for full strip length during strip rolling as far as the tension profile measuring device and work roll bender are on. With the new flatness control system, work roll bender is automatically controller to minimize the latent wave of the running strip and the flatness quality as well as strip travelling stability has been noticeably improved from strip head through body to tail.

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A Basic Study on Induction Heating and Water Cooling System Hybrid Roll for Fine Pattern Processing (미세 패턴 가공을 위한 유도가열 및 수냉식 하이브리드 롤에 대한 기초 연구)

  • Jo, Sang-Hyun;Kim, Byung-In;Son, Young-Soo;Yun, Dongwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.871-878
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    • 2013
  • Roll-to-roll (R2R) hot embossing systems have been developed and are widely used in various industrial domains. These systems press and heat flexible films between a press roll and a back-up roll, as said films pass through the two rolls. In previous studies, a heating roll was used for heating. However, in this study, a hybrid roll for R2R hot embossing is conceptualized and developed. This R2R system can be used for generating fine patterns on large and continuous films. The hybrid roll of our system can cool and heat the films simultaneously, thus affording greater flexibility in process design. Thermal and structural analyses were performed for developing the hybrid roll. In addition, a hybrid roll was designed based on analytical results. Experiments were conducted for measuring the performance of the developed hybrid roll.