• Title/Summary/Keyword: Measuring Process

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Form Error Analysis of a Cam Disk Profile Based on ISO Minimum Zone Criterion (ISO 최소영역법에 기준한 캠 디스크의 형상 오차 해석)

  • Kang, Jae-Gwan;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.80-85
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    • 2006
  • In an effort to reduce the evaluation time of the precision of manufactured disk cams, an effective measuring method with an exclusively built profile-measuring machine and subsequent data analysis procedure is proposed. The design and measuring data are interpolated by cubic spline curves to compute the precision error which is defined by the maximum and minimum distances between two curves. The minimum zone criterion of ISO is employed to evaluate the form error, and genetic algorithm is used to search the orientation and location of design data for the measured data which minimizes the form error. The proposed system was applied to marine engine cams, and it shows that the form error is reduced to 30% down compared with the method which minimizes the form error with the assumption that the centers of measured data design cam curve are identical.

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Development of pub Level Dissolved Oxygen Measuring Technology using Clark Cell (Clark Cell을 이용한 ppb단위 용존산소 측정기술개발)

  • 정경열;류길수
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.3
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    • pp.375-381
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    • 2002
  • Measuring of the dissolved oxygen is widely used for the environmental control of natural waters, sewage waste treatment, medical and biochemical studies, soil husbandry, food and drug process control, and prevention of corrosion in boilers. Especially, a power plants need special management for preventing accidents from corrosion, therefore, it is essential to measure the concentration of dissolved oxygen in real-time. In this paper we present a method of measuring dissolved oxygen very accurately up to pub units. This method, called polarograph method, is based on the measures of the electric current generated by the oxidation process in cathode and de-oxidation process in anode, assuming that the amount of the current is proportional to the density of dissolved oxygen.

Development of Shaft Straightening Machine with Springback Observer (스프링백 관측기를 이용한 축교정기 개발)

  • 안중용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.22-30
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    • 1996
  • In order to compensate for out-of-straightness of shafts, an automatic straightening process composed of an automatic measuring module, an automatic control unit and operating softwares was developed with a hydraulic press. The out-of-sraightness of each shaft was measured automatically in the measuring stage. An optimal pressure point was determined to minimize TIR value of the shaft according to press count of 3-points bending process. In the geometric adaptive control procedure, punch stroke and springback of the shaft were predicted by an observer using on-line measured values of press force and deflection amount I each press count. An automatic straightening machine was realized with the measuring module, the GAC module, PLD, IBM-PC and the operating software on the hydraulic press. the validity of the proposed straightening process was confirmed through a series of experiments with cam shafts.

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The Development of Automatic Measurement Algorithm of Concentricity and Roundness using Image Processing Technique (이미지 프로세싱을 이용한 가공 물체의 동심도와 진원도 자동 측정 알고리즘 개발)

  • 허경무;문형욱
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.3
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    • pp.227-235
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    • 2003
  • We propose an algorithm for the automatic measurement of concentricity and roundness using image processing technique. The proposed measuring method consists of the preprocessing process and the measuring process. In the measuring process, two types of concentricity measurement algorithm and one type of roundness measurement algorithm are proposed. We could measure the concentricity and roundness using input image from CCD camera, without using special measurement equipment. From the experimental results, we could find that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

A Study on the Development of ppb Level Dissolved Oxygen Measuring Technology using Clark Cell (Clark Cell을 이용한 ppb Level 용존산소 측정기술 개발에 관한 연구)

  • 정경열;이후락;동은석;이수태;류길수
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.197-201
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    • 2001
  • Measuring of the dissolved oxygen is widely used for the environmental control of natural waters, sewage waste treatment, medical and biochemical studies, soil husbandry, food and drug process control, and prevention of corrosion in boilers. Especially, a power plants need special management for preventing accidents from corrosion, therefore, it is essential to measure the concentration of dissolved oxygen in real-time. In this paper we present a method of measuring dissolved oxygen very accurately up to ppb units. This method, called polarographic method, is based on the measures of the electric current generated by the oxidation process in cathode and de-oxidation process in anode, assuming that the amount of the current is proportional to the density of dissolved oxygen.

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Low Torque High Precision Automatic Backlash Measuring System for Aircraft Machine Gun Control Reducer (항공 기관총 구동제어 감속기용 저토크 고정밀 자동 백래시 측정장치 개발)

  • Park, Taehyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.34-42
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    • 2022
  • Minimizing the backlash of gears and reducers is important for their proper and precise functioning. In this study, an automatic backlash measuring system was developed for the mass production and quality control of a military-grade reducer. The developed automatic backlash measurement system eliminates human error during the backlash measurement process. It also reduces the manufacturing time and digitizes the backlash number. The system was tested for an aircraft machine gun control reducer that required low-torque and high-precision conditions. The test results show that the torque range was 0.820-4.788 Nm. The maximum torque error is less than 0.231 N·m at 2.943 N·m, and 1.2 arcmin of the maximum backlash error with ± 0.3 arcmin of repeatability. The developed system satisfies all required conditions: torque of 1-3 Nm, torque accuracy within ± 0.5 N·m, and backlash accuracy of ± 3 arcmin.

A Scale for Measuring Standardization of Service Encounter Process (서비스접점 프로세스의 표준화 평가지표 개발에 관한 연구)

  • Suh, Chang-Juek;Lee, Se-Young
    • Journal of Korean Society for Quality Management
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    • v.36 no.4
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    • pp.47-55
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    • 2008
  • This study describes the creation of a scale to measure standardization for service encounter process. Measuring standardization of service encounter process is devided into manual level and action level. We investigate the relative impact of process standardization about service quality, job satisfaction and labor productivity. Our findings indicate that action level of service encounter process standardization is more important than manual level, and its process standardization positively affects service quality, job satisfaction and labor productivity positively.

Production Efficiency Evaluation Considering Various Process Parameters (다양한 공정변수를 포함한 생산품의 효율성 평가방법에 관한 연구)

  • Kim, Chu;Cho, YongJu;Seo, Yoonho;Jo, Hyunjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.921-930
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    • 2013
  • From an economic perspective, an enterprise's business activity depends on the efficient use of corporate resources for generating profits. However, on the enterprise side, it is difficult to measure and evaluate the effective use of each resource. This paper suggests an alternative for eliminating process inefficiencies in the consolidation of competitive power in auto parts manufacturing company A. Multitudinous process variables from company A's raw materials-to-shipment process are configured as input resources, and a Data Envelopment Analysis(DEA) is carried out to determine economical benefit of said resources' operation, as well as how products are manufactured. The DEA model offers a non-parametric approach to measuring relative efficiency using input and output factors. Furthermore, AHP is used for logically deciding the importance of each evaluation factor. In general, DEA models have been used for measuring efficiency of the service and public sectors. However, this study focused on measuring the efficiency of SMEs production lines.

Development of a System for Measuring the Velocity of a Waste-gas Produced from a Melting Process (용해공정에서 배출되는 폐가스 유속 측정 시스템 개발)

  • Park, Jin Soo;Jung, Jae Hak;Sung, Su Whan
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.340-347
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    • 2008
  • In the case of a melting process, the velocity of waste-gas has been measured to produce the melt of an equal condition and to analyze the combustion situation of the fuel which was inputted in a furnace. Recently, there are many kinds of measuring equipments of gas-velocity on the market. But, the waste-gas produced from a melting process is high temperature, the slow speed and includes much dust. Existent measuring equipments are not suited to these conditions. Therefore, we made the measuring equipment of new method which is enough detailed to react on the slow speed and sustains in high temperature. As shown in the result of field test, the manufactured measuring equipment is so sensitive as to react on a small change of velocity and senses temperature change rapidly, we expect that this equipment helps in temperature control of a melting furnace.

A Study on Development of Human Body Detection Module for Unmanned Supervisory System (무인 감시 시스템을 위한 인체감지 모듈 개발에 관한 연구)

  • 박정훈;김윤호;류광렬
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.534-538
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    • 2000
  • The new-type measuring modules for unmanned remote supervisory system using mobile communication network have been designed in this study. Measuring modules consist of temperature measuring module, humidity measuring module and human body sensing module. And we will design a main part to collect and process informations of each modules, evaluate reliability of combined total system.

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