• Title/Summary/Keyword: Measurement tool

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Error Analysis of Free-Form Artifact using 3D Measurement Data (3차원 측정 데이터를 이용한 자유곡면 가공물의 오차해석)

  • 김성돈;이성근;양승한;이재종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.439-442
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    • 2001
  • The Accuracy of a free-form artifact is affected by machine tool errors, machining process errors, environmental causes and other uncertainty. This paper deals with methodological approach about machine tool errors that are defined the relationship between CMM and OMM inspections of the free-form artifact. In order to analyze the measurement data, Reverse engineering was used. In other words, Surface of Free-Form Artifact is generated by NURBS surface approximation method. Finally, Volumetric error map is made to compare surface of CMM data with that of OMM data.

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MEASUREMENT OF TELESCOPE ABERRATIONS USING CURVATURE SENSING TECHNIQUE (곡률감지방법을 이용한 망원경의 수차 측정)

  • YUK IN-SOO;SEON KWANG-IL
    • Publications of The Korean Astronomical Society
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    • v.19 no.1
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    • pp.71-76
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    • 2004
  • We have developed a tool for measuring optical aberrations of telescope. We adopt curvature sensing technique and use the least square method for finding the amplitudes of the Zernike polynomials. This tool runs under the PC Linux system and the PC windows system with Linux emulators such as Cygwin. The program for UNIX system is used for optical alignment of 1.8M optical telescope at the Bohyunsan Optical Astronomical Observatory (BOAO) and the PC based program is used for the Korea Astronomy Observatory (KAO) wide field telescope (named NEOPAT-3). Our tool is found to be efficient for precise measurement of the optical aberrations of telescopes.

Fast Assessment of Machine Tool Errors Using a Touch Probe and Cube Array Artifact (터치프로브와 Cube Artifact를 이용한 공작기계 오차의 신속한 규명)

  • 최진필;이상조;권혁동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.650-653
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    • 2002
  • In this paper, a methodology to assess machine tool errors quickly is suggested using a touch probe and a cube array artifact. Parameterized error models derived are expressed of model coefficient vectors and backlash errors to be determined. To determine the unknown model coefficient vectors, a cube array artifact is proposed. Considering CMM measurement data of cube vertex coordinates. error vectors for all axes ate obtained and used to complete the error model. Some simulation results show that the suggested error model can follow the true values within 10$\mu\textrm{m}$. To verify the error model, a circular part with two concentric circles is measured and simulated. The results show that the differences between CMM and OMM radius errors are smaller than 15$\mu\textrm{m}$.

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A Study on Photoelastic Fringe Patterns in Cutting Proces(I) (切削加工 의 光彈性的 現象 에 관한 硏究( I ))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.161-167
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    • 1983
  • In this study the phenomenon of cutting stress which arises on cutting tools and work pieces in cutting process is investigated by rake angle of cutting tools and feed for this measurement, P$_{s}$-1 (high modulus, photolastic Inc.) was used as a cutting tool, P$_{s}$-3 (medium modulus, photolastic Inc.) was used as work piece and reduction apparatus was attached to the head stock, and orthogonal cutting was adapted as a cutting method and transparent glass was used to block the strain in the orientation of thickness. The followings are the results of this study. (1) Photoelastic experimental equipments have made it possible to make dynamic measurement and analyze stress distribution in cutting tool and work piece surface which has hitherto been conducted only in static measurement and analyzing method. (2) The maximum stress arising at tools and work pieces in cutting process is on the tool edge tip, and the maximum stress arising on the tip of cutting tools is equal to that on the contacting area of work pieces in values. (3) The distributions of maximum shear stress on certain parts of the cutting tools and work pieces are as follows; for cutting tools, .alpha.=12.deg., .alpha.=0.deg., .alpha.=-12.deg. in order, and for work pieces, .alpha.=-12.deg., .alpha.=0.deg., .alpha.=12.deg. in opposite order.der.

Design and Implementation of 30" Geometry PIG

  • Kim, Dong-Kyu;Cho, Sung-Ho;Park, Seoung-Soo;Yoo, Hui-Ryong;Park, Yong-Woo
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.629-636
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    • 2003
  • This paper introduces the developed geometry PIG (Pipeline Inspection Gauge), one of several ILI (In-Line Inspection) tools, which provide a full picture of the pipeline from only single pass, and has compact size of the electronic device with not only low power consumption but also rapid response of sensors such as calipers, IMU and odometer. This tool is equipped with the several sensor systems. Caliper sensors measure the pipeline internal diameter, ovality and dent size and shape with high accuracy. The IMU (Inertial Measurement Unit) measures the precise trajectory of the PIG during its traverse of the pipeline. The IMU also provide three-dimensional coordination in space from measurement of inertial acceleration and angular rate. Three odometers mounted on the PIG body provide the distance moved along the line and instantaneous velocity during the PIG run. The datum measured by the sensor systems are stored in on-board solid state memory and magnetic tape devices. There is an electromagnetic transmitter at the back end of the tool, the transmitter enables the inspection operators to keep tracking the tool while it travels through the pipeline. An experiment was fulfilled in pull-rig facility and was adopted from Incheon LT (LNG Terminal) to Namdong GS (Governor Station) line, 13 km length.

Tool Wear Monitoring Scheme by Modeling of the Cutting Dynamics by Time-series Method (Time-series 방법으로 모델링한 절삭역학에 의한 공구마모감시방법)

  • Kwon, Won-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.94-103
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    • 1993
  • In this work, the imaginary part of the inner modulation transfer function of the cutting dynamics is introduced for tool wear monitoring. Time-series method is utilized to construct the general three dimensional cutting dynamics whose imaginary part of the inner modulation transfer funcition shows the proportionality to tool wear at the natural frequency of the machine tool dynamics. Thus model is reduced to single-input single-output model without altering the proportionality characteristics to tool wear and implemented to the dual computer system in which one computer performs measurement while the other calculates the imaginary part of the inner modulation transfer function of the cutting dynamics by the batch least square method. The values of the imaginary part at the natural requency of the machine tool structure in the cutting direction are compared to the one calculated during machining with a brand new tool to decide the current status of the tool. The experiments shows the relevance of the proposed concept.

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Test tool for flow and self-leveling characters of coating materials of siloxane polymer used to semiconductor and electronic parts (반도체와 전자 부품에 사용되는 실록산 고분자 코팅물질의 흐름성 및 자기 퍼짐성 측정 시험장치 연구)

  • Kim, Cheol-Hyun;Cho, Hyeon-Mo;Lee, Myong-Euy
    • Analytical Science and Technology
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    • v.25 no.2
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    • pp.127-132
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    • 2012
  • A test tool for self-leveling and flowing characters of coating materials used to semiconductors and electronic parts, especially for protection of LCD and PDP connectors, was designed, and the test tool was evaluated using polymeric siloxane coating materials which have various viscosities. The test results showed that the designed test tool was effective to measure self-leveling and flowing properties of coating materials. Therefore, considering that the viscosity is not directly correlated with self-leveling and flowing properties, we believe that this test tool will be a very useful tool for measurement instead of classical method using viscosities of coating materials. Particularly, the measurement of self-leveling and flowing properties using the test tool would be expected to be used in the area of selecting suitable protective coating materials for LCD (Liquid Crystal Display), PDP (Plasma Display Panel) and semiconductor connection parts.

Development and Validation of the Korean Physical Therapy Work Environment Scale (K-PTWES) (한국형 물리치료근무환경 측정도구 개발 및 평가)

  • Hwa-Gyeong Lee
    • Journal of The Korean Society of Integrative Medicine
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    • v.12 no.2
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    • pp.65-76
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    • 2024
  • Purpose : This study aimed to develop and validate a reliable tool, the Korean physical therapists' work environment scale (K-PTWES), for assessing the work environment of Korean physical therapists. The study also sought to examine the validity and reliability of the instrument. Methods : This methodological study involved the development and testing of the measurement tool. The conceptual framework was established through a literature review and in-depth interviews with clinical physical therapists. A total of 40 meaningful statements emerged from this process, leading to the generation of 29 primary items. Following a content validity test, 29 items were selected for the preliminary tool. Data were collected from 220 physical therapists across various job roles and unit types, such as outpatient and inpatient physical therapy rooms in domestic hospitals, with more than one year of experience. The final analysis included data from all 220 physical therapists. Results : Varimax rotated principal component analysis was employed for validities, revealing four factors: organizational support, working system, sustainable development, and relationship with coworkers, explaining a total variance of 54.97 %. The Cronbach's α coefficient for the final tool was .939, indicating high reliability. Conclusion : In this study, we developed a measurement tool reflecting the characteristics of the Korean physical therapists' work environment scale (K-PTWES). Our findings highlight the tool demonstrated both validity and reliability. Utilizing this tool is expected to contribute to understanding the work environment of Korean physical therapists and fostering a healthy work environment. Based on our findings, we recommend, firstly, conducting research on the work environment and related factors of physical therapists working in diverse settings using the K-PTWES. Secondly, future studies should focus on validating the tool's criterion-related validity, as it was not addressed in this research.

Development of Computer Control Polishing System for Free Form Surface (자유곡면 연마를 위한 자동 연마 시스템 개발)

  • 전문식;오창진;이응석;김옥현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.327-331
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    • 2001
  • In the process of optical parts machining, polishing has been applied. Traditional polishing process is suitable for spherical optical parts. But it is very difficult to apply traditional process for aspheric optical parts. Nowadays, as growing needs for aspherical optic parts, many researches have been conducted. In this study, we developed computer controlled polishing system which consists of three major parts of active pressure control for correcting polishing process, mechanical on-machine measurement for rough polishing, and optical on-machine measurement for finish polishing, respectively. In this paper, a systematic stretegy for correcting polishing process, pressure control scheme for polishing tool, and on-machine measurement methods for automated and precise polishing are suggested. The information about developed machine is also included.

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Development of Computer Aided Measurement and Compensation System for Linear Pitch Error Correction in CNC Machine Tools Implementing a New Optimal Correction Algorithm (CNC 공작기계 선형피치오차의 최적 보정알고리즘을 구현하는 자동 측정 및 보정 시스템의 개발)

  • 이석원;박희재;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.69-77
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    • 1998
  • Linear displacement accuracy is one of the most important factors that determine machine tool accuracy The laser interferometer has been usually recommended for the measurement of linear displacement accuracy. In this paper, microcomputer aided measurement and compensation system has been developed for the pitch error in a CNC machine tool. For accurate pitch error calculation. the analysis code for the pitch error has been also implemented according to the international standards (ISO). The PC based automatic compensation system for the pitch error is also implemented. A new algorithm for calculating optimum value for pitch error compensation is proposed, minimizing the deviation at each target points. The development system has been applied to a practical CNC maching center and the performance has been demonstrated.

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