• 제목/요약/키워드: Maximum undeformed chip thickness

검색결과 8건 처리시간 0.02초

경화 열처리강의 정밀연삭가공 (Precision Grinding Characteristics of Hardened Steel)

  • 최원식;배대원
    • 열처리공학회지
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    • 제18권6호
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    • pp.355-361
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    • 2005
  • In this study, the effects of the maximum undeformed chip thickness on grinding characteristics of hardened steel in down-grinding have been investigated. The meaured grinding forces become larger as the workpiece velocity increases. The specific energy, e decreases as the maximum undeformed chip thickness increase. When the maximum undeformed chip thickness is the same, the specific energy, e decreases as the grain size increases.

평균입자 연삭모델에 의한 최대미변형칩두께의 예측 (Estimation of the Maximum Undeformed Chip Thickness Using the Average Grain Model)

  • 이영문;최원식;손재환;배대원;손성필;황근식
    • 한국공작기계학회논문집
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    • 제16권2호
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    • pp.30-36
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    • 2007
  • In order to estimate the maximum undeformed chip thickness in grinding operation, it is necessary to obtain the successive cutting point spacing. In the past it was obtained by experiments. In this paper, the average successive cutting point spacing has been obtained using the given grinding input conditions and it is possible to estimate the maximum undeformed chip thickness without using any experimentally obtained data. The validity of the proposed analysis has been verified based on two sets of grinding scratch tests using WA and CBN grinding wheels.

평균입자모델을 이용한 비연삭에너지 특성평가 (Analysis of Specific Grinding Energy Characteristics Using Average Grain Model)

  • 이영문;최원식;장승일;배대원;손정우;이현구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.16-21
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    • 2004
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated altering grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, there is no significant difference between the radial, tangential forces and vertical. horizontal forces because of small contact angle between wheel and workpiece. The specific grinding energy decreases as the maximum undeformed chip thickness increases. But, there is much difference between the specific grinding energies of the existing and the proposed model.

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연삭입자크기에 따른 비연삭에너지 특성 (Characteristics of specific grinding energy depending on grain size)

  • 이현구;이영문;양승한;배대원;김학균
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.319-323
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And also the specific grinding energy increases as the grit size increases.

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평균입자모델을 이용한 비연삭에너지 해석 (Analysis of specific grinding energy using average grain model)

  • 이영문;최원식;장승일;배대원;손정우;이현구
    • 한국공작기계학회논문집
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    • 제14권4호
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    • pp.61-68
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated with changing grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And there is no significant difference between the specific grinding energies of the existing and the proposed model.

CBN 연삭입자 크기에 따른 비연삭에너지 특성 (Characteristics of specific grinding energy depending on grain sire of CBN)

  • 이영문;배대원;이현구;장준호;황근식;손성필
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1004-1007
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size of CBN, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases.

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연삭입력조건을 이용한 연속절삭날간격의 예측 (Estimation of the successive cutting point spacing using grinding input conditions)

  • 이영문;손재환;정연철;배대원;손성필
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.227-228
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    • 2006
  • In order to calculate the maximum undeformed chip thickness in grinding operation, it is necessary to estimate the successive cutting point spacing. In the past it is obtained by experiments. In this paper, the average successive cutting point spacing has been estimated using the given grinding input conditions.

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고투과율 광학유리(SF57HHT) 초정밀절삭의 실험적 연구 (An Experimental Study of Ultra-precision Turning of High Transmittance Optical Glass(SF57HHT))

  • 김민재;이준기;황연;김혜정;김정호
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.191-195
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    • 2012
  • Heavy flint optical glass(SF57HHT) is new material that has extremely high transmittance. Due to brittleness and high hardness, optical glass is one of the most difficult to materials for ultra-precision turning. According to the hypothesis of ductile machining, all materials, regardless of their hardness and brittleness, will undergo transition from brittle to ductile machining region below critical undefromed chip thickness. In this study, cutting test was carried out to evaluate cutting performance of heavy flint glass using ultra-precision machine with single crystal diamond bite. The machined workpiece surface topography, tool wear and surface roughness were examined using AFM and SEM. The experimental results indicate that the machining mode become the brittle mode to ductile mode, when the maximum undeformed chip thinkness is large than critical value. Tool wear mainly occurs on the flank face and its wear mechanism is dominated by abrasion. This study demonstrates the feasibility of SF57HHT by diamond turning.