• 제목/요약/키워드: Maximum cutting force

검색결과 75건 처리시간 0.025초

Deep Hole Drilling에서 절삭유가 가공성에 미치는 영향에 관한 연구 (A Study on Influence of the Cutting Fluid to Machinability in Deep Hole Drilling)

  • 장성규;이충일;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1068-1072
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    • 1997
  • This work deals with on investigation the influence of various additives to a base stock cutting fluid in order to develop a better deep hold drilling. This investigation has been aiming at developing an oil which gives a maximum cutting efficiency at a minimum wear rate of the tool and the guiding pads. The purpose of study is to analyze how guide pad of tools, workpiece and the change of contained quantity of extreme pressure additive in cutting fluids have effects on the hold over size of cutting hole, surface roughness of workpiece,wear rates of guide pad and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. It has been proved that the contained quantity of surphur more affects machinability than that of extreme pressure additive of chlorine of cutting fluid in BTA drilling during Deep Hole Drilling. Considering its base oil, the the contained quantity of extreme pressure assitive of surphur can be different, but it's judged that the range of 1.5 ~ 2.0% is suitable to machinability for workpiece in BTA drilling. Regarding guide pad, it's judged that the reduction of wear is possible in propotion to the contained quantity of exrreme pressure additive of chlorine against supporting of cutting force and Bumishing operation of machining parts in cutting.

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Analytical model for estimation of digging forces and specific energy of cable shovel

  • Stavropoulou, M.;Xiroudakis, G.;Exadaktylos, G.
    • Coupled systems mechanics
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    • 제2권1호
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    • pp.23-51
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    • 2013
  • An analytical algorithm for the estimation of the resistance forces exerted on the dipper of a cable shovel and the specific energy consumed in the cutting-loading process is presented. Forces due to payload and to cutting of geomaterials under given initial conditions, cutting trajectory of the bucket, bucket's design, and geomaterial properties are analytically computed. The excavation process has been modeled by means of a kinematical shovel model, as well as of dynamic payload and cutting resistance models. For the calculation of the cutting forces, a logsandwich passive failure mechanism of the geomaterial is considered, as has been found by considering that a slip surface propagates like a mixed mode crack. Subsequently, the Upper-Bound theorem of Limit Analysis Theory is applied for the approximate calculation of the maximum reacting forces exerted on the dipper of the cable shovel. This algorithm has been implemented into an Excel$^{TM}$ spreadsheet to facilitate user-friendly, "transparent" calculations and built-in data analysis techniques. Its use is demonstrated with a realistic application of a medium-sized shovel. It was found, among others, that the specific energy of cutting exhibits a size effect, such that it decreases as the (-1)-power of the cutting depth for the considered example application.

검정콩의 조리특성에 관한 감마선조사의 영향 (Effects of Gamma-Irradiation on Cooking Property of Black Soybeans)

  • 김종군
    • 대한가정학회지
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    • 제30권3호
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    • pp.119-129
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    • 1992
  • Black soybeans were gamma-irradiated at dost levels of 0, 2., 5, 10 and 20 kGy, and stored at room temperature for the experiments associated with cooking quality. The degree of cooking of soybeans in boiling water at 98-10$0^{\circ}C$ has been determined by measuring the maximum cutting force of cotyledon. The cutting force to reach a complete cooking was about 120~130g/g. Irradiation at 2.5~20kGy caused the reduction of cooking time in black soybeans by 30~60% compared to the nonirradiated control, and the cooking rate constant of the irradiated samples was higher than that fo the nonirradiated control sample. These results were similarly found in the stored samples for one year at room temperature after irradiation. Color characteristics of cooked samples showed no significant difference between the nonirradiated control and 5 kGy-irradiated sample. After complete cooking of black soybeans, there were not significant in the organoleptic qualities between the nonirradiated and irradiated samples.

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복합공구대 디스크임계돌출거리와 절삭력과의 관계에 관한 연구 (A Study on the Relationship between the Cutting Force and the Critical Ejecting Distance of Disk for a Mill Turret)

  • 최지환;김재실;조수용
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.110-116
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    • 2013
  • Curvic coupling of mill turret should maintain disk weight and the cutting resistance which occurs the machining operation and must also have power transmission function. In order to improve machining operation range, the ejecting distance from curvic coupling to the disk must increase as much as possible. But moment is increased by the lack of capacity of the curvic coupling. Increase of moment is the cause of vibration/noise and degradation of machining performance not only stability problem. The manufacturer of mill turret has no the design information between the ejecting distance and the cutting resistance with safety of curvic coupling. Therefore this study describes a finite element analysis model of mill turret using ANSYS workbench. The structural analyses and modal analyses with varying of the ejecting distances and cutting resistances are performed. Finally the equation for relationship between the critical ejecting distance and the cutting resistance is defined under 5 of the safety factor for the maximum von-Mises stress at the curvic coupling.

착지 높이와 무릎관절 근육 피로가 착지 후 방향 전환 동작 시 하지관절의 움직임에 미치는 영향 (Effects of Landing Height and Knee Joint Muscle Fatigue on Movement of the Lower Extremity during Cutting After Landing)

  • 김유경;염창홍
    • 한국운동역학회지
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    • 제25권3호
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    • pp.311-322
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    • 2015
  • Objective : The purpose of this study was to investigate the effects of landing height and knee joint muscle fatigue on the movement of the lower extremity during cutting after landing. Method : Subjects included 29 adults (age: $20.83{\pm}1.56years$, height: $172.42{\pm}9.51cm$, weight: $65.07{\pm}10.18kg$). The subjects were asked to stand on their dominant lower limb on jump stands that were 30 and 40 cm in height and jump from each stand to land with the dominant lower limb on a force plate making a side step cutting move at a $45^{\circ}$ angle with the non-dominant lower limb. The fatigue level at 30% of the knee extension peak torque using an isokinetic dynamometer. Results : The results showed that the difference of landing height increased maximum range of motion and angular velocity of hip, knee, and ankle joints in the sagittal plane, and in the angular velocity of motion of the hip joint in the sagittal plane. The maximum range of motion of the knee joint in the sagittal plane and the frontal plane decreased on landing from both heights after the fatigue exercise. The angular velocity of the hip joint in the sagittal plane, and the maximum range of motion of the hip joint in the transverse plane decreased for both landing heights after the fatigue exercise. The angular velocity of the hip joint in the frontal plane decreased for the 30 cm landing height after the fatigue exercise. On the other hand, the angular velocity and maximum range of motion of the ankle joint in the sagittal plane for both landing heights, and the angular velocity and maximum range of motion of the ankle joint in the frontal plane increased on landing from the 40 cm height after the fatigue exercise. Conclusion : Different landing heights of 30 and 40 cm and 30% fatigue of peak torque of knee extensor found a forefoot and stiff landing strategy, when cutting after landing. These results might be due to decline in the shock absorption capability of the knee joint and the movement capability related to cutting while increasing the contribution of the ankle joint, which may cause increased ankle joint injuries.

강낭콩의 적정 침지조건과 조리특성의 비교 (Comparison on Optimum Soaking Condition and Cooking Properteis of Korean Kidney Beans)

  • 조은자;박선희
    • 한국식품영양과학회지
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    • 제24권6호
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    • pp.937-942
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    • 1995
  • 침지 중 강남콩의 절단력은 적색종>분홍색종>백색종의 순으로 컸으나, $10^{\circ}C에서\;10시간,\;20^{\circ}C에서\;8시간,\;30^{\circ}C에서\;6시간,\;40^{\circ}C$에서 3시간 침지한 경우에는 품종에 관계없이 동일한 절단력을 보였다. 동일한 절단력을 나타내는 조건($10^{\circ}C에서\;10시간,\;20^{\circ}C에서\;8시간,\;10^{\circ}C에서\;6시간,\;10^{\circ}C$에서 3시간)을 적정 침지조건으로 하여 침지한 강낭콩의 조리완료 시간은 침지조건에 관계없이 분홍색종이 23분, 적색종이 25분, 백색종이 27분이었다. 조리속도는 침지조건에 관계없이 비슷하엿으나 분홍색종>적색종>백색종의 순으로 컸다. 고형분 용출량은 침지조건과 품종에 관계없이 비슷한 값을 보였으나, 품종에 관계없이 $30^{\circ}C$에서는 최대의 고형분 용출량을, $10^{\circ}C$에서는 최소한 고형분 용출량을 나타내었으며, 백색종은 침지온도 $10^{\circ}C$에서 10시간 침지시 다른 침지조건 보다 고형분 용출량이 훨씬 적어 차이를 보였다.조리액의 색도는 적색종>분홍색종>백색종의 순으로 흡광도가 높았고, 조리시 강낭콩의 최대 흡광도는 분홍색종과 적색종은 490nm였고 백색종은 330nm였으며, 강낭콩 분홍색종과 적색종이 침지조건에는 관계없이 동일한 흡광도를 보였으나, 침지온도 $10^{\circ}C$에서 10시간 침지한 분홍색종은 흡광도가 낮아 특이한 패턴을 보였다.

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선형절삭시험과 적외선 열화상 측정을 통한 픽커터 작용력과 발생 온도의 상관관계 분석 (Correlation Analysis of Cutter Acting Force and Temperature During the Linear Cutting Test Accompanied by Infrared Thermography)

  • 장수호;강태호;이철호;정호영;최순욱
    • 터널과지하공간
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    • 제33권6호
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    • pp.519-533
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    • 2023
  • 본 연구에서는 평균 압축강도가 100 MPa 이상인 암석에 대해 픽커터의 선형절삭시험을 실시하였고, 적외선 열화상 카메라를 통해 측정된 픽커터 절삭 시의 발생 온도와 커터 작용력과의 상관관계를 분석하였다. 모든 시험조건에서 최대 온도는 치핑이 발생하는 암석면에서 측정되었고, 암석에 발생한 온도는 픽커터의 작용력과 밀접한 상관관계를 나타내었다. 반면, 픽커터에 발생하는 온도는 대기 온도 대비 최대 36℃ 이내로 상승하였고 커터 작용력과의 상관관계도 뚜렷하지 않았다. 이는 실험실 조건의 짧은 절삭거리와 텅스텐 카바이드 삽입재의 높은 열전도 특성이 원인인 것으로 사료된다. 단, 픽커터의 주요 부위 중에 텅스텐 카바이드 삽입재에 상대적으로 높은 온도가 유지되는 것으로 나타나, 픽커터 절삭 성능의 유지를 위해서는 삽입재와 헤드부 사이에 보강을 실시하거나 픽커터 제작 시에 은납 공정의 품질을 향상시키는 것이 필요할 것으로 판단된다.

고강성 병렬형 로봇의 최적 여유 구동 (Optimal Redundant Actuation of Parallel Manipulators with High Operational Stiffness)

  • 김성복
    • 제어로봇시스템학회논문지
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    • 제6권2호
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    • pp.181-189
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    • 2000
  • This paper presents the optimal redundant actuation of parallel manipulators for complicated robotic applications such as cutting grinding drilling and digging that require a high degree of operational stiffness as well as the balance between force applicability and dexterity. First by taking into account the distribution(number and location) of active joints the statics and the operational stiffness of a redundant parallel manipulator are formulated and the effects of actuation redundancy are analyzed, Second for given task requirements including joint torque limit task force maximum allowable disturbance and maximum allowable deflection the task execution conditions of a redundant parallel manipulator are derived and the efficient testing formulas are provided. Third to achieve high operational stiffness while maintaining moderate dexterity the redundant actuation of a parallel manipulator is optimized which determines the optimal distribution of active joints and the optimal internal joint torque, Finally the simulation results for the optimal redundant actuation of a planar parallel manipulator are given.

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식용 들깻잎 수확 자동화 시스템의 그리퍼 및 절단 컷터 개발 (Development of a Gripper and a Cutter for the Automatic Harvest of Green Perilla Leaves)

  • 송영호;장동일;방승훈;조한성
    • Journal of Biosystems Engineering
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    • 제28권6호
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    • pp.497-504
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    • 2003
  • The objectives of this study were to develop a harvesting gripper for perilla leaves and test its performance, which was a partial work of the automated perilla leaves harvesting system development. The results of this study could be summarized as the followings: The shear forces for harvesting the perilla were measured. The measured results showed that the average shear force required was 12.13N for cutting the petioles attached to the perilla stalks, and the maximum of 17.42N. The inner diameter of air cylinder used was 6mm and the air pressure was maintained as 0.7㎫ during the tests. The time required for cutting perilla leaves could be adjusted by the control program and cutting operation could be done within 1- 10 seconds. The performance tests were conducted to harvest the perilla leaves by the gripper developed. The average success rates of cutting were 72.2% for the first test, 78.5% for the second, and 74.2% for the last. The perilla leaves were not damaged by the gripper The whole system operation could be finished within three seconds except the delay time for dropping harvested leaves.

평엔드밀 포켓가공시 절삭력과 공구변형에 관한 연구 (A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining)

  • 최성윤;권대규;박인수;왕덕현
    • 한국기계가공학회지
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    • 제16권2호
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    • pp.28-33
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    • 2017
  • Recently, the operation of precision pocket machining has been studied for the high speed and accuracy in industry to increase production and quality. Moreover, the demand for products with complex 3D free-curved surface shapes has increasing rapidly in the development of computer systems, CNC machining, and CAM software in various manufacturing fields, especially in automotive engineering. The type of aluminum (Al6061) that is widely used in aerospace fields was used in this study, and end-mill down cutting was conducted in fillet cutting at a corner with end-mill tools for various process conditions. The experimental results may demonstrate that the end mill cutter with four blades is more advantageous than that of the two blades on shape forming in the same condition precise machining conditions. It was also found that cutting forces and tool deformation increased as the cutting speed increased. When the tool was located at $45^{\circ}$ (four locations), the corner was found to conduct the maximum cutting force rather than the start point of the workpiece. The experimental research is expected to increase efficiency when the economical precision machining methods are required for various cutting conditions in industry.