• Title/Summary/Keyword: Material Characteristic Testing

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AE Characteristics affecting the Notch Effect of the Cold Steel SKD11 (냉간강재(冷間鋼材) SKD11의 Notch효과(效果)가 AE특성(特性)에 미치는 영향(影響))

  • Han, Eung-Kyo;Kim, Ki-Choong;Kwon, Dong-Ho;Kim, Jae-Yeor
    • Journal of the Korean Society for Nondestructive Testing
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    • v.6 no.1
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    • pp.9-22
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    • 1986
  • Acoustic Emission is not only expected as a non-destructive evaluation technique in practice but also noted as a new powerful means of evaluation of materials. AE occurs with plastic deformation and propagation of crack, and this patterns of occurence of AE vary with materials. AE which comes from propagation of crack depends oil the shapes and properties of materials. Like this AE has characteristic of material. The present work is an attempt to evaluate characteristics of carbon steel (SM55C) and Die steel(SKD11) by means of dynamic response of AE method.

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Finite Element Analysis of Harmonics Generation by Nonlinear Inclusion

  • Yang, Seung-Yong;Kim, No-Hyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.6
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    • pp.564-568
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    • 2010
  • When ultrasound propagates to a crack, transmitted and reflected waves are generated. These waves have useful information for the detection of the crack lying in a structure. When a crack is under residual stress, crack surfaces will contact each other and a closed crack is formed. For closed cracks, the fundamental component of the reflected and transmitted waves will be weak, and as such it is not easy to detect them. In this case, higher harmonic components will be useful. In this paper, nonlinear characteristic of a closed crack is modeled by a continuum material having a tensile-compressive unsymmetry, and the amplitude of the second harmonic wave was obtained by spectrum analysis. Variation of the second harmonic component depending on the nonlinearity of the inclusion was investigated. Two-dimensional plane strain model is considered, and finite element software ABAQUS/Explicit is used.

An evaluation of structural strength by testing the carbody of stainless steel material (스테인리스 차체의 시험에 의한 구조강도 평가)

  • Yoon, Sung-Cheol;Jun, Chang-Sung;Kim, Won-kyung
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1523-1526
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    • 2007
  • This study introduces the testing results of the carbody. The load test was performed to evaluate the structural characteristic and stability of the stainless carbody. The carbody is made of stainless steel. The body structure consisted of side frame, under frame, roof frame, and end frame. Of these components, the side frame and under frame were the most important components considering the vehicle and passenger loads. Loading test were performed under the condition based on "Performance Test Standard for Electrical Multiple Unit". The test results showed that the body structure is safe and stable under the condition of designed load.

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A Study on Strength Characteristic Variation as amount of Plastic Deformation and Strength Anisotrophy for ECAP Al 2024 Alloy (ECAP Al 2024 합금의 소성변형량에 따른 강도 특성 및 이방성 연구)

  • Choi J. W.;Ma Y. W.;Yoon K. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.283-286
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    • 2005
  • When subjected to severe shear deformation by ECAP, microstructure of Al2024 becomes nanocrystalline grained texture material. To measure the strength of that, small punch (SP) testing method was adopted as a substitute for the conventional uniaxial tensile testing because the size of material processed by ECAP were limited to $\varphi12mm$ in transverse direction. SP tests were performed with specimens in longitudinal and transverse directions of Al 2024 ECAP metal. For comparing the strength values with those assessed by SP tests, uniaxial tensile tests were also conducted with specimens in longitudinal direction. Failure surfaces of the tested SP specimens showed that failure mode was shear deformation and Al 2024 ECAP metal has an anisotropy in strength. Thus, conventional equations proposed for assessing the strength characteristics were improper to assess those of Al2024 ECAP metal. In this paper a way of assessing the strength of Al 2024 ECAP metal was proposed and was proven to be effective.

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Performance Evaluation of Carbon-Reducing Soil Pavement using Inorganic Binder (무기계 바인더를 이용한 탄소저감형 흙포장의 성능평가)

  • Yoo, Ji Hyeung;Kawk, Gi Bong;Kim, Dae Sung
    • International Journal of Highway Engineering
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    • v.17 no.6
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    • pp.19-26
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    • 2015
  • PURPOSES : This study intends to develop an inorganic soil pavement material using industrial by-products and to evaluate its applicability as a road pavement material. METHODS : In this study, a compressive strength experiment was conducted based on the NaOH solution molarity and water glass content to understand the strength properties of the soil pavement material according to the mixing ratio of alkali activator. In addition, the strength characteristic of the inorganic soil pavement material was analyzed based on the binder content. The performance of the soil pavement was evaluated by conducing an accelerated pavement test and a falling weight deflectometer (FWD) test. RESULTS : As a result of the soil pavement material test based on the mixture ratio of alkali activator, it was identified that the activator that mixed a 10 M NaOH solution to water glass in a 5:5 ratio is appropriate. As a result of the inorganic soil pavement materials test based on the binder content, the strength development increased sharply when the amount of added binder was over 300 kg; this level of binder content satisfied 28 days of 18 MPa of compression strength, which is the standard for existing soil pavement design. According to the measured results of the FWD test, the dynamic k-value did not show a significant difference before or after the accelerated pavement testing. Furthermore, the effective modulus decreased by approximately 50%, compared with the initial effective modulus for pedestrian pavement. CONCLUSIONS : Based on these results, inorganic soil pavement can be applied by changing the mixture proportions according to the use of the pavement, and can be utilized as road pavement from light load roads to access roads.

A Study on the Measurement of Foreign Material in Dissimilar Metal Contact Using Pulse Laser and Confocal Fabry-Perot Interferometer (펄스 레이저와 CFPI를 이용한 이종금속 접촉부의 이물질 측정에 관한 연구)

  • Hong, Kyung-Min;Kang, Young-June;Park, Nak-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.160-164
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    • 2013
  • A laser ultrasonic inspection system is a non-contact inspection device which generates and measures ultrasonics by using laser beam. A laser ultrasonic inspection system provides a high measurement resolution because the ultrasonic signal generated by a pulse laser beam has a wide-band spectrum and the ultrasonic signal is measured from a small focused spot of a measuring laser beam. In this study, galvanic corrosion phenomenon was measured by non-destructive and non-contact method using the laser. The case of mixed foreign material on the part of corrosion was assumed and laser ultrasonic experiment was conducted. Ultrasonic was generated by pulse laser from the back side of the specimen and ultrasonic signal was acquired from the same location of the front side using continuous wave laser and Confocal Fabry-Perot Interferometer(CFPI). The characteristic of the ultrasonic signal of exist foreign material part was analyzed and the location and size of foreign material was measured.

Preliminary Study of the Measurement of Foreign Material in Galvanic Corrosion Using Laser Ultrasonic

  • Hong, Kyung Min;Kang, Young June;Park, Nak Kyu;Choi, In Young
    • Journal of the Optical Society of Korea
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    • v.17 no.4
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    • pp.323-327
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    • 2013
  • A laser ultrasonic inspection system has the advantage of nondestructive testing. It is a non-contact mode using a laser interferometer to measure the vertical displacement of the surface of a material caused by the propagation of ultrasonic signals with the remote ultrasonic generated by laser. After raising the ultrasonic signal with a broadband frequency range using a pulsed laser beam, the laser beam is focused to a small point to measure the ultrasonic signal because it provides an excellent measurement resolution. In this paper, foreign materials are measured by a non-destructive and non-contact method using the laser ultrasonic inspection system. Mixed foreign material on the corroded part is assumed and the laser ultrasonic experiment is conducted. An ultrasonic wave is generated by pulse laser from the back of the specimen and an ultrasonic signal is acquired from the same location of the front side using continuous wave laser and Confocal Fabry-Perot Interferometer (CFPI). The characteristic of the ultrasonic signal of existing foreign material is analyzed and the location and size of foreign material is measured.

Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates (변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성)

  • Song J. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.275-278
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it finds use in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. In order to design optimal structural parts made of INCONEL 718, accurate understanding of material's mechanical properties, dynamic behavior and fracture characteristic as a function of strain rates are required. This paper concerned with the dynamic material properties of the INCONEL 718 for the various strain rates. The dynamic response of the INCONEL 718 at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is from the split Hopkinson pressure bar test. Based on the experimental results, the effects of strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure are evaluated. Experimental results from both quasi-static and high strain rate up to the 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of INCONEL 718.

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Characterization of Frequency Separation in Polymer Membranes Mimicking a Human Auditory System (생체 청각기구를 모사한 폴리머 박막의 주파수 분리 특성 평가)

  • Song, Won-Joon;Bae, Sung-Jae;Kim, Wan-Doo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.516-521
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    • 2011
  • The basilar membrane, an important functional part of the cochlea, is responsible for spectral separation of vibration signals transmitted from the stapes. In current study, scaled-up polymer membranes designed by mimicking the human basilar membrane were used for investigation of the frequency-separation characteristic. Displacement field formed on each polymer membrane was acquired by Laser Doppler scanning vibrometer and post-processed frequency-wise. The locations of the maximum displacement along the centerline were identified and collected for individual frequency range to produce the frequency-position map of individual polymer membrane. The influences of the membrane thickness and material properties on the variation of the frequency separability were discussed.

An Experimental Approach for Characteristic Rattle Noise Considering the Deterioration Condition of Cockpit Module Materials in the Vehicle (자동차 칵핏 모듈용 시편 소재의 열화 조건을 고려한 이음(Rattle) 발생 특성에 관한 시험적 고찰)

  • Yang, Jeongmin;Yi, Chulhyun;Cho, Jinho;Lee, Wonku;Woo, Changsu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.796-799
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    • 2014
  • It is treated more seriously than ever as the customer requirements are becoming a high-quality and diversification. Among the various elements to affect customer's evaluation of automobile quality, BSR(buzz, squeak, rattle noise) are considered to be a mostly contributing factor. Rattle Noises in cockpit modules are one of the major concerns mentioned above. Recently, measurements of the BSR noise between the parts that make up the products from the perspective that the structural causes. For structures that make up material has not been any consideration of the BSR noise characteristics. The aim of this study is to clarify the characteristics of noise occurrence in vehicle cockpit module that consist of plastic material after measuring noise by rattle special testing instrument.

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