• Title/Summary/Keyword: Marine diesel engines

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An Experimental Study of the Fuel Additive to Improve the Performance of a 2-Stroke Large Diesel Engine (2행정 대형 디젤엔진의 성능향상을 위한 연료첨가제의 실험적 연구)

  • Ryu, Younghyun;Lee, Youngseo;Nam, Jeonggil
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.6
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    • pp.620-625
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    • 2015
  • In an effort to reduce the onset of global warming, the International Maritime Organization Marine Environment Protection Committee (IMO MEPC) proposed the reduction in ship speeds as a way of lowering the proportion of carbon dioxide ($CO_2$) in the Green House Gas emissions from ships. To minimize fuel costs, shipping companies have already been performing slow steaming for their own fleets. Specifically, the slow steaming approach has been adopted for most ocean-going container lines. In addition, because of the increased marine fuel cost that is required to enable increased capacity, there is an urgent need for more advanced fuel-saving technologies. Therefore, in this present study, we propose a fuel-cost reduction method that can improve the performance of diesel engines. We introduce a predetermined amount (0.025% of the amount of fuel used) of fuel additive (oil-soluble calcium-based organometallic compound). For improved experimental accuracy, as the test subjects, we utilize a large two-stroke diesel engine installed in land plants. The loads of the test engine were classified as low, medium, and high (50, 75, and 100%, respectively). We compare the engine performance parameters (power output, fuel consumption rate, p-max, and exhaust temperature) before and after the addition of fuel additives. Our experimental results, confirmed that we can realize fuel-cost savings of at least 2% by adding the fuel additive in low load conditions (50%). Likewise, the maximum combustion pressure was found to have increased. On the other hand, we observed that there was a reduction in the exhaust temperature.

Some Trends of Marine Engineering and Shipbuilding in Asia (reliability investigation works and their evaluation indices)

  • Hashimoto, Takeshi
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.3
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    • pp.19-28
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    • 1996
  • In Asia countries the productions of ship building and marine engines have been increasing, specially Japanese marine industries have worked hard after 1960s and Korean ones after 1980s. Recently the other countries, as Taiwan and China, have been working so that these hour Asian countries are occuping the high level of shared ratio of productions for gross tonnages and horse powers, which are 74 and 64[%] of the world ones ($8.6\times10$+6[GT], $8.6\times10$+6[PS]) in 1994. Korean industries had the highest shared ratio of production of tanker vessel and 2 stroke diesel engine as 45[%]($2.2\times10$+6[GT]) and 37[%]($1.0\times10$+6[PS]) which were more than those of Japan as 34 and 16[%] in 1989 respectively. Some marine databases and their network links among Asian countries are proposed due to the posibility of collection and analyses with their own specifications by the marine industries and operators as well as Japanese ship reliability investigation works(SRIW) like SRIC in Japan. During 1966 and 1996 16 times of SRIW in Japan have been carried out by ship reliability investigation group(SRIG) in Japan. There have been collected and evaluated a great number of field data of failures and maintenances($700\times10$+3[occ], $1.6\times10$+6[MH}) during running hours($13.4\times10$+6[Hrs]), from which many kinds of evaluation indices could be gotten as the three indices of occurring rate$\lambda$(52.2[occ/1000Hrs]), average man-hour mh(2.29[MH/occ]) and manning index MI(119[MH/1000Hrs]). An estimation example having the three indices$\lambda$, mh and MI were shown by the SRIC 1990 Data Base in Japan for the two kinds of fuel oil suppling subsystems which are dual fuel oil one(DFOS) and mono fuel oil one(MFOS). Three indices MI, and mh for DFOS and MFOS results in 7.16 and 5.20[MH/1000Hrs], 2.63 and 2.06[occ/1000 Hrs]. Therefore the more simple subsystem MFOS can save approximately 30[%] of maintenance load. Finlly an utilization methods are shown for the SRIC in Japan by means of computer system and worlwide internet links.

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Experimental Study on Reduction of Emissions for Marine Diesel Engines with a Double Post Injection (선박용 디젤엔진에서 이단지연분사에 따른 배기 배출물 저감에 관한 실험 연구)

  • Lee, Won-Ju;Choi, Jae-Hyuk;Cho, Kwon-Hae
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.418-424
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    • 2015
  • Marine Environment Protection Committee of the International Maritime Organization has decided to reinforce the NOx emission standards for ships passing an ECA(Emission Control Area) with Tier III standards from January 1, 2016. In this study, real-time measurements of the exhaust gas, cylinder pressure and fuel consumption were conducted at each load of a T/S Hanbada main engine of Korea Maritime and Ocean University, which is controlled by single injection and double post injection for reducing NOx emissions. The results showed that the quantity of CO2 and NOx increased in proportion to the engine load, whereas the CO concentration was inversely proportional to the engine load. In addition, double post injection decreased 10 % of P-max and reduced 25~30 % of the NOx emissions compared to single injection, whereas there was a trade-off relation, such as increase 3~5 % of SFOC (Specific Fuel Oil Consumption).

STATIC CHARACTERISTICS OF A UREA-SCR SYSTEM FOR NOx REDUCTION IN DIESEL ENGINES

  • Nam, J.G.
    • International Journal of Automotive Technology
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    • v.8 no.3
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    • pp.283-288
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    • 2007
  • This paper presents the static characteristics of a urea-SCR system. The static characterization of the urea-SCR system was generated by sweeping urea flow rates at common engine torque/speed operating points. Several experiments were performed using engine operating points at different raw NOx emission levels, space velocities, and SCR catalyst temperatures. The recorded NOx emissions from the engine exhaust outlet and engine tailpipe are then compared. The urea-SCR static system results indicated that a $50{\sim}60%$ NOx conversion is achievable at most engine operating points using the stoichiometric $NH_3/NOx$ ratio, and a high 98% NOx conversion is possible by exceeding the stoichiometric $NH_3/NOx$ ratio. The effect of the pre-oxidation catalyst volume was also investigated and found to have a profound impact on experimental results, particularly the static NOx conversion.

FEM Analysis for Optimization of Hot Forging Process of Piston Crown (피스톤크라운의 열간단조공정 최적화를 위한 유한요소해석)

  • Min, K.Y.;Lim, S.J.;Choi, H.J.;Choi, S.O.;Park, Y.B.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.444-447
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    • 2009
  • Piston crown to the hot forge a unified nature of the product has a shape with multi-level step forging process, so if you are not a mechanical professional, this process could lead to a significant loss to the material. Therefore, material technology in minor terms; continue to improve the collection rate that undamaged the product material. The piston crown and the manufacturing products such as marine diesel engines are being forged to reduce costs and to improve mechanical properties. Piston crown molding is a hot forging process that works in large volume forging products. Because of the size of the hard plastic material flow process for improving the design and actual field experience through advanced plastic technology, it is important to interpret the results. Also for many experimental plastic procedures, the accumulation of results is very important.

FEM Analysis for Optimization of Hot Forging Process of Piston Crown (피스톤크라운의 열간단조공정 최적화를 위한 유한요소해석)

  • Min, K.Y.;Lim, S.J.;Choi, H.J.;Choi, S.O.;Park, Y.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.98-101
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    • 2009
  • Piston crown to the hot forge a unified nature of the product has a shape with multi-level step forging process, so if you are not a mechanical process that can be a significant loss is material. Therefore, minor in terms of material technology; continue to improve the collection rate should be. The Piston crown and the manufacturing of products such as marine diesel engines, reducing costs and to improve mechanical properties of the method are being forged. Piston crown molding hot forging process the large volume forging products handling because of the size of the size of the hard plastic material flow process for improving the design and actual field experience through advanced plastic technology, and it is important to interpret the results and for many experimental plastic The accumulation of results is very important.

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Design of a Self-tuning PID Controller for the Speed Control of Marine Diesel Engines Using GAs (유전알고리즘을 이용한 선박 디젤엔진 속도조절용 자기동조 PID 제어기 설계)

  • 김도응;권봉재;신명호;진강규
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2002.12a
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    • pp.75-79
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    • 2002
  • 본 논문에서는 선박 디젤엔진의 속도를 조절함에 있어서 환경 변화에서도 지속적으로 만족스러운 성능을 유지하도록 시스템 파라미터 추정자, 제어기 계수 수정자를 결합한 자기동조 PID 제어기를 설계한다. 유전알고리즘을 기반으로 한 온라인 추정자가 시스템의 파라미터를 추정하면, 제어기 계수 수정자는 제안한 동조규칙으로 계수를 조정하게 된다. 이를 위해 시스템을 시간지연 1차 모델로 근사화하여 유전알고리즘 기반으로 그 파라미터를 온라인 추정하는 문제를 다룬다. 제안한 방법의 성능은 B&W사의 4L80MC 디젤엔진을 제어대상으로 퍼지모델을 얻고 모의실험을 통하여 확인한다.

Comparison of characteristics between cam and electric control type of 2 stroke diesel engine for ship propulsion (캠 및 전자제어식 선박추진용 저속 2행정 디젤엔진의 성능 비교)

  • Lee, Sang Deuk;Jung, Suk Ho;Koh, Dae Kwon
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.849-854
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    • 2013
  • Many researches on green ship with increasing on economics, efficiency and convenience have been carried out consistently. One of them is development of diesel engines with electronic control. While small duty one for automobiles had been adopted mainly already, disseminating heavy duty one for ships has trouble due to safety and reliability. In order to solve these problem in this study, performance of electronic control and cam type engine installed in parallel on training ship HANBADA of korea maritime university was analyzed and compared. It is certain that specific fuel oil consumption of the electronic control type is lower than cam type and excellent at lower engine load, especially. And the electronic control type shows more effective characteristic at sea trial on specific fuel oil consumption.

A Study on the Heat Release Analysis to Compensate the Error due to Assumption of Single Zone in Diesel Engine (디젤 기관 단일 영역 모델 열발생율 계산의 오차 보상에 관한 연구)

  • Ryu Seung-Hyup;Kim Ki-Doo;Yoon Wook-Hyeon;Ha Ji-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.5
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    • pp.572-579
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    • 2006
  • Accurate heat release analysis based on the cylinder pressure trace is important for evaluating combustion process of diesel engines. However, traditional single-zone heat release models (SZM) have significant limitations due mainly to their simplified assumptions of uniform charge and homogeneity while neglecting local temperature distribution inside cylinder during combustion process. In this study, a heat release analysis based on single-zone model has been evaluated by comparison with computational simulation result using Fire-code, which is based on multidimensional model (MDM). The limitations of the single-zone assumption have been estimated, To overcome these limitations, an improved model that includes the effects of spatial non-uniformity has been applied. From this improved single-zone heat release model (Improved-SZM), two effective values of specific heat ratios, denoted by ${\gamma}_V$ and ${\gamma}_H$ in this study, have been introduced. These values are formulated as the function of charge temperature changing rate and overall equivalence ratio. Also, it is applied that each equation of ${\gamma}_V$ and ${\gamma}_H$ has respectively different slopes according to several meaningful periods during combustion progress. The heat release analysis results based on improved single-zone model gives a good agreement with FIRE-code results over the whole range of operating conditions of target engine, Hyundai HiMSEN H21/32.

Case study on operating characteristics of gas fueled ship under the conditions of load variation

  • Chun, Jung-Min;Kang, Ho-Keun;Kim, You-Taek;Jung, Mun-Hwa;Cho, Kwon-Hae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.5
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    • pp.447-452
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    • 2016
  • The use of gas as fuel, particularly liquefied natural gas (LNG), has increased in recent years owing to its lower sulfur and particulate emissions compared to fuel oil or marine diesel oil. LNG is a low temperature, volatile fuel with very low flash point. The major challenges of using LNG are related to fuel bunkering, storing, and handling during ship operation. The main components of an LNG fuel system are the bunkering equipment, fuel tanks, vaporizers/heaters, pressure build-up units (PBUs), and gas controlling units. Low-pressure dual-fuel (DF) engines are predominant in small LNG-powered vessels and have been operating in many small- and medium-sized ferries or LNG-fueled generators.(Tamura, K., 2010; Esoy, V., 2011[1][2]) Small ships sailing at coast or offshore rarely have continuous operation at constant engine load in contrast to large ships sailing in the ocean. This is because ship operators need to change the engine load frequently due to various obstacles and narrow channels. Therefore, controlling the overall system performance of a gas supply system during transient operations and decision of bunkering time under a very poor infrastructure condition is crucial. In this study, we analyzed the fuel consumption, the system stability, and the dynamic characteristics in supplying fuel gas for operating conditions with frequent engine load changes using a commercial analysis program. For the model ship, we selected the 'Econuri', Asia's first LNG-powered vessel, which is now in operation at Incheon Port of South Korea.