• Title/Summary/Keyword: Manufacturing system

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Self-healing capsule manufacturing and characteristic analysis using microfluidic control method droplet manufacturing technology (미세 유체제어 방식 드랍렛 제작 기술을 이용한 자가치유 캡슐 제작 및 특성 분석)

  • Ji, Dong-min;Song, Won-Il;lee, ja sung;Ramos-Sebastian, Armando;Kim, S-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.251-252
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    • 2022
  • The microfluidic controlled droplet manufacturing system is one of the most powerful methods for capsule manufacturing. The microfluidic control method can control the type and size of the capsule by changing the size and configuration of the channel. In addition, by increasing the number of channels, capsules of uniform size can be mass-produced. In this paper, a capsule manufacturing system including flow-focusing and T junction method was designed. In addition, the effectiveness of this system was verified by manufacturing multi-emulsion capsules with a size of 2.2 to 3 mm.

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REDUCING LATENCY IN SMART MANUFACTURING SERVICE SYSTEM USING EDGE COMPUTING

  • Vimal, S.;Jesuva, Arockiadoss S;Bharathiraja, S;Guru, S;Jackins, V.
    • Journal of Platform Technology
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    • v.9 no.1
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    • pp.15-22
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    • 2021
  • In a smart manufacturing environment, more and more devices are connected to the Internet so that a large volume of data can be obtained during all phases of the product life cycle. The large-scale industries, companies and organizations that have more operational units scattered among the various geographical locations face a huge resource consumption because of their unorganized structure of sharing resources among themselves that directly affects the supply chain of the corresponding concerns. Cloud-based smart manufacturing paradigm facilitates a new variety of applications and services to analyze a large volume of data and enable large-scale manufacturing collaboration. The manufacturing units include machinery that may be situated in different geological areas and process instances that are executed from different machinery data should be constantly managed by the super admin to coordinate the manufacturing process in the large-scale industries these environments make the manufacturing process a tedious work to maintain the efficiency of the production unit. The data from all these instances should be monitored to maintain the integrity of the manufacturing service system, all these data are computed in the cloud environment which leads to the latency in the performance of the smart manufacturing service system. Instead, validating data from the external device, we propose to validate the data at the front-end of each device. The validation process can be automated by script validation and then the processed data will be sent to the cloud processing and storing unit. Along with the end-device data validation we will implement the APM(Asset Performance Management) to enhance the productive functionality of the manufacturers. The manufacturing service system will be chunked into modules based on the functionalities of the machines and process instances corresponding to the time schedules of the respective machines. On breaking the whole system into chunks of modules and further divisions as required we can reduce the data loss or data mismatch due to the processing of data from the instances that may be down for maintenance or malfunction ties of the machinery. This will help the admin to trace the individual domains of the smart manufacturing service system that needs attention for error recovery among the various process instances from different machines that operate on the various conditions. This helps in reducing the latency, which in turn increases the efficiency of the whole system

The Behavior of Grinding Wheel Wear Using Spectrum Analysis (스펙트럼 해석을 이용한 연삭숫돌 마멸거동)

  • 사승윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.20-24
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    • 1999
  • Grinding System is very difficult to examine closely wear phenomenon or dynamic characterastic because it is very complex and different from a general cutting system, Considering automatization and precision it is very important to examine closely grinding system. In this study grinding wheel surface is acquired by using computer vision system in order to explain wear and loading phenomenon. We investigate the relationship between wear and Fourier spectrum of acquired image and observe the entropy variation in the process of manufacturing.

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Development of Statistical Process Control System for Tobacco Manufacturing Process (담배 제조 공정의 통계적 관리시스템 개발)

  • 김영호;송정호
    • Journal of the Korean Society of Tobacco Science
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    • v.23 no.1
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    • pp.53-59
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    • 2001
  • To decrease of deviations from target specifications and excessive variability around targe, we exclusively designed statistical process control system involving general manager and expert tool for cigarette manufacturing process. This system is a unique programming environment for the development of total process control software including various control charts according to data type and process capability analysis. Also this system includes the statistical analysis module to analyze defective causes immediately when inferior products are made and the module to offer regular reports. This system is customized considering the manufacture environment based on the opinions of workers.

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Development of Manufacturing System Package for CFRP Machining (패키지형 탄소섬유복합재 가공시스템 개발)

  • Kim, Hyo-Young;Kim, Tae-Gon;Lee, Seok-Woo;Yoon, Han-Sol;Kyung, Dae-Su;Choi, In-Hue;Choi, Hyun;Ko, Jong-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.431-438
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    • 2016
  • Recently, concerns about the environment are becoming more important because of global warming and the exhaustion of earth's resources. In the aviation and automobile industries, the application of light materials is increasingly important for eco-friendly and effective. Carbon Fiber Reinforced Plastics is a composite material which great formability and the high strength of carbon fiber. CFRP, which is both light and strong, is hard to manufacture. In addition, CFRP machining has a high chance of defects. This research discusses the development of a manufacturing system package for CFRP machining. It involving CFRP Drilling/Water-jet Manufacturing Machines, Inspection/Post-processing Systems, CNC platform for an EtherCAT servo Communication, Flexible Manufacturing Systems and CFRP machining Processes.

Development of a Thin Glass Vibration Measuring System for Productivity Improvement of LCD Manufacturing Line (LCD 생산라인의 생산성 향상을 위한 초박형 유리진동 계측 시스템의 개발)

  • Oh, Young-Kyo;Lee, Jung-Uk;Sun, Ju-Young;Kwack, Jeong-Seok;Won, Moon-Cheol;Lee, Hyun-Yup
    • Journal of Sensor Science and Technology
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    • v.20 no.5
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    • pp.336-342
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    • 2011
  • Recently, the LCD manufacturing industries try to maximize the productivity of LCD panels due to sharp increase in the market need of LCD display. Usually, the increase in manufacturing speed induces additional vibration of glasses and manufacturing machineries. This kind of vibration can induce bad effects on the manufacturing accuracy, and even can damage the glasses. The vibration signal of glass itself is very useful to predict the allowable maximum level of manufacturing speed. Therefore, it is necessary to measure the vibration of the glass itself and a very thin vibration measurement system attachable on the glass is needed. Since in some processes the glasses need to go through very thin gaps such as 2.5mm, We develop a glass vibration measurement system with the thickness of 1.3mm. The system measures the glass vibration using MEMS type accelerometers and store vibration data in a Nand-Flash memory. The performance of the develop system has been verified on a real LCD manufacturing line and the accuracy of vibration measurement is comparable with that of an accurate commercial vibration measurement system.

Open Manufacturing System Using MMS Service and Object Oriented Manufacturing Devices(2nd Report) (생산장비 객체화의 개방형 가공 셀 구축 연구(II) -개방형 가공 셀 구축-)

  • Kim, Seon-Ho;Kim, Dong-Hun;Park, Gyeong-Taek
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.41-48
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    • 2000
  • Manufacturing devices must be integrated for constructing CIM environment, but integration of heterogeneous system meets several economical and technological difficulties. In this case, MMS(Manufacturing Message Specification) can be an effective method, but it has problems which MMS products are generally very expensive and majority of the existing manufacturing devices do not support MMS. This paper describes the development of a gateway for Non-MMS-Compatible CNC machine tools to serve MMS and the implementation of OSI(Open System Interconnection) upper layer on TCP/IP. The developed system is applied to construct cell controller with heterogeneous devices under CIM environment and to evaluate interoperability and portability.

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A Study on the Strategic Implementation of e-Supply Chain Management System in the Manufacturing Industry (e-supply chain management system 구축 전략의 실행방안에 관한 연구 : 제조업을 중심으로)

  • 김계수
    • Journal of Korean Society for Quality Management
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    • v.31 no.2
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    • pp.98-116
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    • 2003
  • The objective in this paper is to develope the e-Supply Chain Management System and applied for the Manufacturing. A Manufacturing that is consider to be world class recognize that its ability to complete in the marketplace depends on developing e-SCM System that is properly align with its mission of serving the customer. This paper investigated the relationship between e-SCM and performance in manufacturing. A stratified random sample was collected from the Federation of Korea Industries. Conclusively, e-SCM is important factor between source factors (environmental dynamic, Leadership) and manufacturing performance. e-SCM is significantly related to Quality, Flexibility, Delivery, and Cost.

A study on developing MES(Manufacturing Execution System) in the piston rod manufacturing process for automobile shock absorber (자동차 쇽옵소버 피스톤로스 제조공정에서 MES 구축에 관한 연구)

  • Sin, Dong-Ju;Kim, Tae-Cheol;Lee, Hyeong-Ho;Kim, Gyeong-Rok;Jeong, Ho-Yeon
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2008.10a
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    • pp.286-289
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    • 2008
  • Production Information System make it possible to check and control the information of manufacturing processes. Based on this information companies are able to act to the price strategy and marketing strategy timely. In this study we will examine developing the MES(Manufacturing Execution System) as Production Information System in the Automobile Shock Absorber Piston rod Manufacturing Process of which processes are composed of heat treatment, lathing, grooving, milling, rolling, inspection and packing processes in order to control its production information efficiently.

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A Scenario based Framework for System Setup and Scheduling in Reconfigurable Manufacturing Systems (재구성형 유연가공라인을 위한 시나리오 기반 시스템 셋업 및 스케줄링 체계)

  • Lee, Dong-Ho;Kim, Ji-Su;Kim, Hyung-Won;Doh, Hyoung-Ho;Yu, Jae-Min;Nam, Sung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.339-348
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    • 2011
  • Reconfigurable manufacturing system (RMS), alternatively called changeable manufacturing, is a new manufacturing paradigm designed for rapid change in hardware and software components in order to quickly adjust production capacity and functionality in response to sudden changes in market or in regulatory requirements. Although there has been much progress in hardware components during the last decade, not much work has been done on operational issues of RMS. As one of starting studies on the operational issues, we suggest a framework for the system setup and scheduling problems to cope with the reconfigurability of RMS. System setup, which includes batching, part grouping, and loading, are concerned with the pre-arrangement of parts and tools before the system begins to process, and scheduling is the problem of allocating manufacturing resources over time to perform the operations specified by system setup. The framework consists of 8 scenarios classified by three major factors: order arrival process, part selection process, and tool magazine capacity. Each of the scenarios is explained with its subproblems and their interrelationships.