• Title/Summary/Keyword: Manufacturing speed

Search Result 2,085, Processing Time 0.035 seconds

Influence of Vertical Centrifugal Casting (V.C.C) Conditions and Alloying Elements on Microstructures of High Speed Steel (고속도강의 미세조직에 미치는 합금원소 및 수직원심주조 조건의 영향)

  • Kim, Sug-Won;Lee, Ui-Jong;Woo, Kee-Do;Kim, Dong-Keon
    • Journal of Korea Foundry Society
    • /
    • v.20 no.5
    • /
    • pp.323-329
    • /
    • 2000
  • The HSS consists of hard carbide and matrix of martensite, and so its characteristics of wear resistance, fracture resistance, and surface roughness are good. This study was undertaken to investigate the influence of Nb and V and manufacturing conditions on microstructural behaviors and characteristics in the HSS cylindrical specimens(90 $mm^{O.D.}$ ${\times}$ 60 $mm^{I.D.}$ ${\times}$ 50 $mm^H$) manufactured using VCC(Vertical Centrifugal Casting). In the specimen of Fe-2C-6Cr-1.5W-3Mo-4V alloy, the amount of MC carbide was increased and $M_7C_3$ carbide was decreased with the increase of V and Nb contents. The primary VC carbide was formed and followed by the rod-type eutectic MC carbide was formed in the cell boundary in 9%V added specimen. MC carbide was increased, and $M_7C_3$ carbide was decreased with the addition of Nb content. In the specimen containing more than 3%Nb, primary NbC carbide was formed within the cell of matrix. With increase in rpm, cell and carbides became fine, and amount of carbide $M_7C_3$ was decreased due to increase in cooling rate.

  • PDF

STL Generation in Reverse Engineering by Delaunay Triangulation (역공학에서의 Delaunay 삼각형 분할에 의한 STL 파일 생성)

  • Lee, Seok-Hui;Kim, Ho-Chan;Heo, Seong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.5
    • /
    • pp.803-812
    • /
    • 2002
  • Reverse engineering has been widely used for the shape reconstruction of an object without CAD data and the measurement of clay or wood models for the development of new products. To generate a surface from measured points by a laser scanner, typical steps include the scanning of a clay or wood model and the generation of manufacturing data like STL file. A laser scanner has a great potential to get geometrical data of a model for its fast measuring speed and higher precision. The data from a laser scanner are composed of many line stripes of points. A new approach to remove point data with Delaunay triangulation is introduced to deal with problems during reverse engineering process. The selection of group of triangles to be triangulated based on the angle between triangles is used for robust and reliable implementation of Delaunay triangulation as preliminary steps. Developed software enables the user to specify the criteria for the selection of group of triangles either by the angle between triangles or the percentage of triangles reduced. The time and error for handling point data during modelling process can be reduced and thus RP models with accuracy will be helpful to automated process.

Effect of Roundness Error of a Crank Pin Bearing for a Marine Engine on the Minimum Film Thickness (박용엔진 크랭크 핀 베어링의 형상오차가 최소유막두께에 미치는 영향)

  • Ha, Yang-Hyup;Shin, In-Dong;Lee, Sang-Min;Lee, Seung-Jun;Lee, Deug-Woo
    • Tribology and Lubricants
    • /
    • v.27 no.5
    • /
    • pp.256-263
    • /
    • 2011
  • Bearings of marine engines are operated under severe conditions because of dynamic load and low sliding speed. This paper deals with lubrication analysis of a crank pin bearing for a marine diesel engine. Journal center locus and oil film thickness are compared of crank pin bearing. In the past researches, journal bearings have been studied only about the surface of bearing. In addition to this conventional research, this paper analyzes the effect of roundness error of a journal and a bearing on the minimum film thickness. Numerical analysis has been studied by using Reynolds equation and also Half-Sommerfeld condition is applied as boundary condition. Futhermore, this study investigates the effect of roundness error change on the minimum film thickness. The results demonstrate that the bigger amplitude of roundness error yields, the lower minimum oil film thickness is. In comparison to previous research considered a journal and a bearing individually, the results considering a journal and a bearing together show that amplitude of roundness error of journal has very little effect on the minimum oil film thickness.

Analysis of Artificial Intelligence's Technology Innovation and Diffusion Pattern: Focusing on USPTO Patent Data (인공지능의 기술 혁신 및 확산 패턴 분석: USPTO 특허 데이터를 중심으로)

  • Baek, Seoin;Lee, Hyunjin;Kim, Heetae
    • The Journal of the Korea Contents Association
    • /
    • v.20 no.4
    • /
    • pp.86-98
    • /
    • 2020
  • The artificial intelligence (AI) is a technology that will lead the future connective and intelligent era by combining with almost all industries in manufacturing and service industry. Although Korea is one of the world's leading artificial intelligence group with the United States, Japan, and Germany, but its competitiveness in terms of artificial intelligence patent is relatively low compared to others. Therefore, it is necessary to carry out quantitative analysis of artificial intelligence patents in various aspects in order to examine national competitiveness, major industries and future development directions in artificial intelligence technology. In this study, we use the IPC technology classification code to estimate the overall life cycle and the speed of development of the artificial intelligence technology. We collected patents related to artificial intelligence from 2008 to 2018, and analyze patent trends through one-dimensional statistical analysis, two-dimensional statistical analysis and network analysis. We expect that the technological trends of the artificial intelligence industry discovered from this study will be exploited to the strategies of the artificial intelligence technology and the policy making of the government.

Development of Large-sized YBCO High Temperature Superconductor Bulk Magnets and Actuator (대면적 YBCO 고온 초전도 벌크 자석 및 조작기 개발)

  • Han, Sang-Chul;Park, Byung-Jun;Jung, Se-Yong;Han, Young-Hee;Lee, Jong-Won
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.28 no.7
    • /
    • pp.450-455
    • /
    • 2015
  • For the practical application of a YBCO superconductor bulk, the superconductor bulk magnet with high magnetic field on a large area surface should be fabricated. To make this, YBCO single crystal bulks with fine $Y_2BaCuO_5$(Y211) particles have been prepared by the top-seed melt growth(TSMG) method with $YBa_2Cu_3O_x$, $Y_2O_3$, and $CeO_2$ mixing precursor. By using $Y_2O_3$ instead of $Y_2BaCuO_5$ as precursor, the manufacturing process became simpler and more economical. The microstructures, trapped field and critical current density of the various conditioned YBCO bulks have been observed, analyzed and measured. The different characteristic values of the several samples have been analyzed from the viewpoint of their microstructures. We have developed a $8{\times}12cm$ size superconductor bulk magnet, up to 3 T class, by using the 4 T class-high field superconducting magnetizer and confirmed the applicability of the transmission level circuit breakers by measuring the strength and speed of the superconductor bulk magnet actuator.

[Retracted] The Effect of Welding Conditions on Tensile Characteristics and Thermal Stress of Al 5083 Alloy Applied to Co-environmental Leisure Ships ([논문 철회] 친환경 레져선박에 적용되는 Al 5083 합금의 인장특성 및 열응력에 미치는 용접조건의 영향)

  • Moon, Byung Young;Lee, Ki Yeol;Kim, Kyu Sun
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.51 no.6
    • /
    • pp.548-555
    • /
    • 2014
  • As a considerable, experimental approach, an Auto-carriage type of $CO_2$ welding machine and a MIG(Metal Inert Gas) welding robot under inert gas atmosphere were utilized in order to realize Al 5083 welding applied to hull and relevant components of green Al leisure ships. This study aims at investigating the effect of welding conditions(current, voltage, welding speed, etc) on thermal deformation that occurs as welding operation and tensile characteristics after welding, by using Al 5083, non-ferrous material, applied to manufacturing of co-environmental Al leisure ships. With respect to welding condition to minimize the thermal deformation, 150A and 16V at the wire-feed rate of 6mm/sec were acquired in the process of welding Al 5083 through an auto carriage type of $CO_2$ welding feeder. As to tensile characteristics of Al 5083 welding through a MIG welding robot, most of tensile specimens showed the fracture behavior on HAZ(Heat Affected Zone) located at the area joined with weld metal, except for some cases. Especially, for the case of the Al specimen with 5mm thickness, 284.62MPa of tensile strength and 11.41% of elongation were obtained as an actual allowable tensile stress-strain value. Mostly, after acquiring the optimum welding condition, the relevant welding data and technical requirements might be provided for actual welding operation site and welding procedure specification(WPS).

Estimation of Process Window for the Determination of the Optimal Process Parameters in FDM Process (FDM 3D 프린터 최적 공정 변수 선정을 위한 공정 윈도우 평가법)

  • Ahn, Il-Hyuk
    • Journal of the Korea Convergence Society
    • /
    • v.9 no.8
    • /
    • pp.171-177
    • /
    • 2018
  • In 3D printing technologies, many parameters should be optimized for obtaining a part with higher quality. FDM (fused deposition modeling) printer has also diverse parameters to be optimized. Among them, it can be said that nozzle temperature and moving speed of nozzle are fundamental parameters. Thus, it should be preceded to know the optimal combination of the two parameters in the use of FDM 3D printer. In this paper, a new method is proposed to estimate the range of the stable combinations of the two parameters, based on the single line quality. The proposed method was verified by comparing the results between single line printing and multi-layered single line printing. Based on the comparison, it can be said that the proposed method is very meaningful in that it has a simple test approach and can be easily implemented. In addition, it is very helpful to provide the basic data for the optimization of process parameters.

Evaluation of Characteristics of CBN Honing Stone for Cylinder Liner Honing of Marine Diesel Engine

  • Jeong, Jae-Hyun;Kim, Jong-Sun;Lee, Yeon-Chang;Lee, Sung-Yul;Moon, Kyung-Man;Kim, Yun-Hae
    • International Journal of Ocean System Engineering
    • /
    • v.2 no.4
    • /
    • pp.239-243
    • /
    • 2012
  • The cylinder liner of a low speed engine is one of the most important parts of the marine diesel engines used in merchant ships. However, a sufficient degree of precision in the manufacturing method for these cylinder liners has never existed. Conventional honing stones have always been used for machining large marine cylinder liners. Therefore, it is necessary to develop a honing process that optimizes the honing characteristics. In this study, a CBN honing stone was manufactured to improve the honing performance for a cylinder liner and shorten the processing time, and machining experiments on a practical cylinder liner were carried out. Then, a comparison was made between the CBN honing and honing with a conventional GC stone using parameters such as the honing time, machining quantity, and honing cost. As a result, for a #60 CBN stone, the machining amount was significantly improved compared to the conventional one by about $1.1{\mu}m$/min, and in respect to the machining cost, a reduction of about 57% was achieved. However, an improvement in the process with a #800 CBN stone could not be expected because it did not show a significant difference compared to the case of the existing stone. From the above results, if the liner were honed using a CBN honing stone, the rough machining and intermediate processing during an early stage of the honing process were excellent compared to the conventional one. However, we could not find a significant difference in the case of finish honing.

Preparation and Characterization of Lignin/Chlorinated Polyvinyl Chloride Blended Fibers for Low-cost Carbon Fiber (저가 탄소섬유용 Lignin/Chlorinated Polyvinyl Chloride 블렌딩 섬유의 제조 및 특성)

  • Jo, Chaehyun;Lee, Sangoh;Kang, Dakyung;Hong, Seonghwa;Kang, Chankyu;Lee, Jaewoong
    • Textile Coloration and Finishing
    • /
    • v.32 no.2
    • /
    • pp.111-120
    • /
    • 2020
  • In this study, lignin/chlorinated poly(vinyl chloride)(CPVC) blended fibers have been produced for the development of low-cost carbon fiber. Carbon fiber manufacturing was accomplished through stabilization and carbonization process. The lignin/CPVC blended fibers were prepared by wet spinning method. Dimethylacetamid e(DMAc) and cychlohexanone in a ratio of 5:1(wt%) was employed as co-solvent. The ratio of lignin/CPVC was prepared at 0/10, 1/9, 2/8, 3/7, 4/6, and 5/5(wt%). The spinning solution was extruded at a rate of 0.1 to 0.4ml/min according to the blending ratio. The speed of the rollers was the same for all ratios(draw ratio=1). Analysis of fiber cross-section by scanning eletron microscopy(SEM) showed that as the lignin ratio increased in the same coagulation bath and distilled water, the pore size of the spinning fiber decreased. Therefore, the highest tensile strength of the blending fibers was 6.3±1.2MPa at the 5/5 ratio. The carbon fiber also showed the best tensile strength of 120.78±2.43MPa at 5/5 ratio.

Friction Assessment of Canola Oil on Contact Bearing Materials

  • Okechukwu, Nicholas Nnaemeka;Byun, JaeYoung;Kim, JongSoon;Park, JongMin;Kwon, SoonGoo;Chung, SungWon;Kwon, SoonHong;Choi, WonSik
    • Tribology and Lubricants
    • /
    • v.36 no.1
    • /
    • pp.11-17
    • /
    • 2020
  • In manufacturing operations, oil plays a crucial role in reducing friction and wear among interacting surfaces at varying velocities, loads, and temperature. Hydrocarbon oil is considered the origin of lubrication oils. However, this base oil has been limited in its use as it is a principal cause of pollution. This research focuses on identifying a biodegradable base oil lubricant that possesses a stable coefficient of friction and viscosity with temperature. Friction analysis is conducted by employing a pin on a disk tribotester with a fixed load of 10 N at varying sliding speeds ranging from 0.06 m/s to 0.34 m/s. Oil viscosity analysis is perfomed at room temperature by using a rotary viscometer. Tests are performed using canola oil and paraffin oil as lubricants. The results indicate that the viscosity of canola oil is more efficient than paraffin oil. The non-dimensional characteristic number according to the Stribeck curve reveals an elastohydrodynamic lubrication regime with canola oil lubrication. A comparison of both lubricants reveals that, the friction efficiency of canola oil and paraffin oil does not differ considerably. However, the friction in canola oil is observed to decrease more than that in paraffin oil at an elevated sliding speed. The tests confirm that canola oil is potent in minimizing the friction coefficient of SCM440 bodies interacting with one another as well as acted upon by load.