• 제목/요약/키워드: Manufacturing data

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생산 설비의 이상탐지를 위한 불규칙 샘플링 시계열 데이터 보정 기법 (Irregularly-Sampled Time Series Correction Method for Anomaly Detection in Manufacturing Facility)

  • 신강현;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.85-88
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    • 2021
  • 제조 설비에서 짧은 주기로 수집된 제조 데이터는 시간 간격이 일정하지 않은 불규칙 샘플링 시계열이고 값이 불안정하여 큰 분산을 가지는 경우가 많다. 본 논문에서는 단순이동평균법을 이용하여 불규칙 시계열의 시간 간격을 일정하게 보정함과 동시에 값의 분산을 줄이는 보정 기법을 제안하고, 제안된 보정 기법이 생산 설비의 이상탐지의 성능 향상에 효과가 있음을 확인하였다.

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이산 제조 공정에서의 수율 향상을 위한 분석 프레임워크의 개발에 관한 연구 (A Study on analysis framework development for yield improvement in discrete manufacturing)

  • 송치욱;노금종;박동진
    • 한국정보시스템학회지:정보시스템연구
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    • 제26권2호
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    • pp.105-121
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    • 2017
  • Purpose It is a major goal to improve the product yields during production operations in the manufacturing industry. Therefore, factory is trying to keep the good quality materials and proper production resources, also find the proper condition of facilities and manufacturing environment for yields improvement. Design/methodology/approach We propose the hybrid framework to analyze to dataset extracted from MES. Those data is about the alarm information generated from equipment, both measurement and equipment process value from production and cycle/pitch time measured from production data these covered products during production. We adapt a data warehousing techniques for organizing dataset, a logistic regression for finding out the significant factors, and a association analysis for drawing the rules which affect the product yields. And then we validate the framework by applying the real data generated from the discrete process in secondary cell battery manufacturing. Findings This paper deals with challenges to apply the full potential of modeling and simulation within CPPS(Cyber-Physical Production System) and Smart Factory implementation. The framework is being applied in one of the most advanced and complex industrial sectors like semiconductor, display, and automotive industry.

딥러닝을 활용한 설비 이상 탐지 및 성능 분석 (Anomaly Detection and Performance Analysis using Deep Learning)

  • 황주효;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.78-81
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    • 2021
  • 스마트공장 구축사업을 통해 제조업의 생산설비에 센서가 설치되고 각종 공정데이터를 실시간으로 수집할 수 있게 되었다. 이를 통해 제조공정의 설비이상으로 인한 생산중단을 줄이기 위해 실시간 설비 이상 탐지에 대한 연구가 활발히 진행되고 있다. 본 논문에서는 생산설비의 이상탐지를 위해 제조데이터를 딥러닝 모델인 Autoencoder(AE), VAE(Variational Autoencoder), AAE(Adversarial Autoencoder)에 적용하여 그 결과를 도출하였다. 제조데이터는 단순 이동 평균 기법과 전처리 과정을 거쳐 입력데이터로 사용하였으며, 단순이동평균 기법의 윈도우 크기와 AE 모델의 특징벡터 크기에 따른 성능분석을 실시하였다.

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생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발 (Enterprise-wide Production Data Model for Decision Support System and Production Automation)

  • 장재덕;홍순석;김철영;배성민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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Flaw Detection in LCD Manufacturing Using GAN-based Data Augmentation

  • Jingyi Li;Yan Li;Zuyu Zhang;Byeongseok Shin
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2023년도 추계학술발표대회
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    • pp.124-125
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    • 2023
  • Defect detection during liquid crystal display (LCD) manufacturing has always been a critical challenge. This study aims to address this issue by proposing a data augmentation method based on generative adversarial networks (GAN) to improve defect identification accuracy in LCD production. By leveraging synthetically generated image data from GAN, we effectively augment the original dataset to make it more representative and diverse. This data augmentation strategy enhances the model's generalization capability and robustness on real-world data. Compared to traditional data augmentation techniques, the synthetic data from GAN are more realistic, diverse and broadly distributed. Experimental results demonstrate that training models with GAN-generated data combined with the original dataset significantly improves the detection accuracy of critical defects in LCD manufacturing, compared to using the original dataset alone. This study provides an effective data augmentation approach for intelligent quality control in LCD production.

STEP AP224를 이용한 특징 형상의 가공 순서 계획 (Sequence Planning of Machining Features using STEP AP224)

  • 강무진
    • 한국CDE학회논문집
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    • 제9권2호
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    • pp.175-182
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    • 2004
  • As a bridge between design and manufacturing, process planning is to generate a sequenced set of instructions to manufacture the specified part. Automatic interpretation of manufacturing information incorporated in the design documentation such as CAD file has been a knotty subject for manufacturing engineers since no current data exchange format for product data provides a perfect interface between heterogeneous systems. The recent neutral data exchange format STEp, standard for the exchange of product model data, includes not only geometry but also technical and managerial information. STEP AP(Application Protocol) 224 is specifically dedicated to the mechanical product definition for process planning using machining features. Given a design information in STEP AP 224 format, process planning can be made without human intervention. This paper describes a method to determine the sequence of machining features by using the machining features and the manufacturing information expressed in STEP AP224.

데이터 마이닝을 이용한 생산공정 데이터 분석 시나리오 (Scenarios for Manufacturing Process Data Analysis using Data Mining)

  • 이형욱;배성민
    • 융복합기술연구소 논문집
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    • 제3권1호
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    • pp.41-44
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    • 2013
  • Process and manufacturing data are numerously accumulated to the enterprise database in industries but little of those data are utilized. Data mining can support a decision to manager in process from the data. However, it is not easy to field managers because a proper adoption of various schemes is very difficult. In this paper, six scenarios are conducted using data mining schemes for the various situations of field claims such as yield problem, trend analysis and prediction of yield according to changes of operating conditions, etc. Scenarios, like templates, of various analysis situations are helpful to users.

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다중공선성과 불균형분포를 가지는 공정데이터의 분류 성능 향상에 관한 연구 (A Study on Improving Classification Performance for Manufacturing Process Data with Multicollinearity and Imbalanced Distribution)

  • 이채진;박정술;김준석;백준걸
    • 대한산업공학회지
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    • 제41권1호
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    • pp.25-33
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    • 2015
  • From the viewpoint of applications to manufacturing, data mining is a useful method to find the meaningful knowledge or information about states of processes. But the data from manufacturing processes usually have two characteristics which are multicollinearity and imbalance distribution of data. Two characteristics are main causes which make bias to classification rules and select wrong variables as important variables. In the paper, we propose a new data mining procedure to solve the problem. First, to determine candidate variables, we propose the multiple hypothesis test. Second, to make unbiased classification rules, we propose the decision tree learning method with different weights for each category of quality variable. The experimental result with a real PDP (Plasma display panel) manufacturing data shows that the proposed procedure can make better information than other data mining procedures.

NC 데이터 정량화를 통한 고품질 사출금형 NC 가공데이터 선정 방안 (Development of a System for Selecting High-Quality Mold Manufacturing NC Data Using Evaluating the NC Data)

  • 허은영;김보현;김동원
    • 한국정밀공학회지
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    • 제23권4호
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    • pp.99-108
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    • 2006
  • Since mold industries are regarded as belonging to three types of bad business, capable young people are reluctant to work in this field. The industries are hard to employ skilled workers who have much experience and knowledge On the mold manufacturing. Thus, effective CAM systems are required for unskilled workers to create process plans and NC data for the manufacturing, and process plans play important roles in the downstream manufacturing processes, such as NC machining, polishing, and final assembly. This study proposes a decision support system that facilitates unskilled workers to easily select high quality NC-data, as well as to increase productivity. The proposed system is assumed to follow a CAM operation scenario that consists of next three steps: 1) identifying several process plans and enumerating feasible unit machining operations (UMOs) from material and part surface information, 2) creating all feasible NC-data based on UMOs using a commercial CAM system, 3) selecting the best NC data among the feasible NC data using four screening criteria, such as machining accuracy, machining allowance, cutting load, and processing time. A case study on the machining of a camera core mold is provided to demonstrate the proposed system.

FFT를 활용한 제조데이터 전처리 및 제품분류 (Manufacturing Data Preprocessing Method and Product Classification Method using FFT)

  • 김한솔;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.82-84
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    • 2021
  • 스마트 공장 구축사업을 통해 생산 설비로부터 전력, 진동, 압력, 온도 등의 센서 데이터가 수집되고 있으며 데이터 분석을 통해 예지보전, 불량예측, 이상탐지 등의 서비스 개발이 진행되고 있다. 일반적으로 제조데이터의 경우 정상과 비정상 데이터의 불균형이 극심하여 이상탐지 서비스가 선호되고 있다. 본 논문에서는 이상탐지 서비스 개발의 전단계로 제조데이터의 특징 데이터 추출을 위해 FFT 방법을 사용하였으며, 이를 통해 생산되는 제품을 분류해보고 그 결과를 확인하였다. 즉, 제품별 대표 패턴을 FFT 변환 후 상관계수를 계산하여 제품분류가 가능한지 확인하였다.

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