• Title/Summary/Keyword: Manufacturing automation system

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Study on the implementation of fieldbus network in the manufacturing automation system (생산자동화 시스템에서 필드버스 네트워크 구축 기술 연구)

  • 김기암;홍승호;김지용;고성준
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1020-1023
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    • 1996
  • Fieldbus provides real-time data communication among field devices in the process control and manufacturing automation systems. This paper presents an implementation method of Profibus in the experimental model of manufacturing automation system. The manufacturing automation system considered in this paper consists of robots, NC machines, sensors, conveyers and PCs. The application task programs are developed on the basis of FMS/FMA7 communication services which are provided by Profibus application layer. The communication and application programs are developed in the real-time environment.

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Design of Autonomus Manufacturing System (고기능 자율가공 시스템의 설계)

  • Lee, Hyeon-Yong;Song, Jun-Yeop;Lee, Jae-Jong;Kim, Seon-Ho
    • 연구논문집
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    • s.25
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    • pp.121-128
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    • 1995
  • The early day of manufacturing automation systems are NC machine tool Based automation, and now it become FA, DNC, FMC, FMS, CIM and IMS. Manufacturing Automation Technology is applied the increase of all industrial manufacturing competitve power. so the demand of this skill is repidly increase. This Technology can solve lack of manpower, decrease of productivity, and become weakened international competitive. But, automation rate of our country is 30-40%, because the level of domestic technology is low, so we need systemic research of manufacturing automation. The targets of this study are increase the data processing ability of CNC controller, and development of autonomous manufacturing system that can decision making between production module such as setup, manufacturing, inspection and transportation and part that object of manufacturing.

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A Study on the Implementation of Fieldbus-Based Manufacturing Automation Systems (필드버스를 이용한 생산자동화 시스템 구축 기술 연구)

  • Hong, Seung-Ho;Park, Tae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.91-102
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    • 1999
  • Fieldbus provides real-time data communication among field devices in the manufacturing automation and process control systems. In this study, an experimental model of fieldbus-based manufacturing automation system is developed. Experimental model consists of two robots, two conveyor belts, NC machine, PLC, sensors and operator station. These machines are interconnected into the Profibus network, and exchange their data through the services provided by FMS(Fieldbus Message Specification), which is the application layer protocol of Profibus. The experimental model is used to measure the network-induced delay of variable and file data transmitted through FMS services. Network-induced delays are collected and analyzed on each sublayer of Profibus protocol stack. The results obtained from the experiment of this study can be effectively utilized when fieldbus is implemented on the practical manufacturing automation systems.

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Open Manufacturing System Using MMS Service and Object Oriented Manufacturing Devices(2nd Report) (생산장비 객체화의 개방형 가공 셀 구축 연구(II) -개방형 가공 셀 구축-)

  • Kim, Seon-Ho;Kim, Dong-Hun;Park, Gyeong-Taek
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.41-48
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    • 2000
  • Manufacturing devices must be integrated for constructing CIM environment, but integration of heterogeneous system meets several economical and technological difficulties. In this case, MMS(Manufacturing Message Specification) can be an effective method, but it has problems which MMS products are generally very expensive and majority of the existing manufacturing devices do not support MMS. This paper describes the development of a gateway for Non-MMS-Compatible CNC machine tools to serve MMS and the implementation of OSI(Open System Interconnection) upper layer on TCP/IP. The developed system is applied to construct cell controller with heterogeneous devices under CIM environment and to evaluate interoperability and portability.

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Development of Mobile Dashboard System for Manufacturing Data Visualization (제조 데이터 가시화를 위한 모바일 대시보드 시스템 개발)

  • Jo, Hyunjei;Kim, Chul;Cho, Yongju
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.311-317
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    • 2014
  • As products have been more complex and customer's demands of personalized products are increasing, manufacturing system has been changed from mass production to mass customization production that makes small quantity but different kinds of product. In addition, it becomes important that manufacturers quickly respond to variable customer's demands and characteristic regulations in each country. Therefore, three prerequisites are essential for manufacturers to response agilely. First, manufacturing data should be monitored in real time, second, information is extracted from the data, and finally, the information is used to make manufacturing strategy. In this paper, the mobile dashboard system is presented. It visualizes manufacturing data on mobile devices, and measures performance of the shop floor through the information. The proposed system is composed of server and client, and is running on the R - the open source software for statistics. Four kinds of template are given for easy visualization through the system.

Technical Analysis of Material Handling System in Production System (생산시스템에서의 물류시스템 기술분석)

  • Kim, Dong-Hun
    • 연구논문집
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    • s.26
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    • pp.57-68
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    • 1996
  • Recently, a lot of researches on material handling system are actively studied for realization of FA(Factory Automation), FMS(Flexible Manufacturing System) and CIM(Computer Integrated Manufacturing). Management and application of material handling system are precondition technologies playing an important part in integration of production system including manufacturing. assemhly, and inspection cell. In this paper, the general situation of automation technology is investigated and technology level is analyzed in comparision with an advanced country. And the operation trend and part of material handling system including AS/RS, AGV, and Conveyor, are studied. And also technologies related to material handling system in the inside and outside of the country are studied.

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A Study on the Design of Filter Assembly Automation System (Filter 조립 자동화 시스템 설계에 관한 연구)

  • Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.111-117
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    • 2008
  • An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. By that automation procedure, it is expected to enhance working environment such as reducing laboring load, harmful gas, and burning scald. Furthermore, this automation process also minimizes via standardization of manufacturing process so that it may increase productivity and reliability. An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. Filter automation process also gives a good quality and productivity by simplifying to only one line from the complicated process such as filter cutting$\rightarrow$ adhering$\rightarrow$fabricating in a very small space. It is found that a new conceptual design of dry furnace shows the better quality like uniform heat distribution compared to the conventional design. It is also found that the present design gives a better working environment by adding cooling system.

자동화 시스템내 셀 콘트롤러의 통신소프트웨어 개발 및 실험

  • 정병수;도성희;박경진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.243-248
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    • 1992
  • Computer Integrated Manufacturing(CIM) is a growing technology as a solution for the total automation of a manufacturing system. However, the implementation in the shop floor is extremely difficult due to many reasons. Flexible Manufacturing System (FMS) is usually considered as a solution for the shop floor automation. One of the difficulties in FMS is the communications problem. Since various machinaries with different communications protocols are included, applying a unified scheme is almost impossible. Therefore, a systematic approach is a key point to solve the communication problem. A cell is defined as an automation unit where closely related for a job reside together. A cell is a messenger between upper level computers and lower level machine equipment. In this research, the functions of the cell are defined to have more capabilities than conventional cell since a cell can be often a total manufacturing system in a small to medium sized factory. The cell conducts communications with different machines through the communications schemes established here. A set of software system has been developed according to the defined communications. The software has been tested for a simulation and real experiments for proof.

A Study on the Production Planning and Management for Automated Clothing Manufacture (의류산업의 생산 자동화 현황과 그에 따른 생산기획 및 관리에 관한 연구)

  • 박진아;조진숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.1
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    • pp.19-34
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    • 1997
  • The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

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Construction of In-process Monitoring System using $C^{++}$ and Neural network ($C^{++}$과 신경망을 이용한 In-process 감시 시스템의 구축)

  • 조종래;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.95-98
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    • 2002
  • Monitoring of the cutting trouble is necessarily required to do Factory Automation and Intelligent manufacturing system. Therefore, we constructed a monitoring system using neural network in order to monitor of the cutting trouble. From obtained result, it is shown that the cutting trouble can be monitored effectively by neural network

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