• Title/Summary/Keyword: Manufacturing Yield

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New High-Yield Method for the Production of Activated Carbon Via Hydrothermal Carbonization (HTC) Processing of Carbohydrates

  • Sharma, Sanjeev;Chun, Sang-Eun
    • Journal of Electrochemical Science and Technology
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    • v.10 no.4
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    • pp.387-393
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    • 2019
  • Activated carbons (ACs) are considered important electrode materials for supercapacitors because their large specific surface areas lead to high charging capacities. In the conventional synthesis of ACs, a substantial amount of carbon is lost during carbonization of a precursor. The development of a method to synthesize ACs in high yield would lower their manufacturing cost. Here, we demonstrate the synthesis of high-specific-surface-area NaOH-AC from carbon prepared via a hydrothermal carbonization (HTC) route, with a higher yield than that achieved through conventional pyrolysis carbonization. The amorphous carbon was derived from HTC of sugar and subsequently activated at 800℃ with various NaOH etchant/C ratios under a N2 atmosphere. The AC prepared at 4:1 NaOH/C exhibited the highest surface area (as high as 2,918 ㎡ g-1) and the highest specific capacitance (157 F g-1 in 1 M aqueous Na2SO4 electrolyte solution) among the NaOH-AC samples prepared in this work. On the basis of their high specific capacitance, the NaOH-ACs prepared from HTC sugar are suitable for use as electrode materials for supercapacitors.

Neutral Deinking of Photocopied Papers with Nonionic Surfactants (비이온 계면활성제를 이용한 복사고지의 중성탈묵)

  • 정영재;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.2
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    • pp.58-67
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    • 2001
  • MOW (Mixed Office Waste) mainly consisted of photocopied paper is being recycled to produce tissue or fine paper products. Toner particles that are fused and set on paper surface in photocopying process turns into large and plate-shaped particles after repulping which prevents them to be removed effectively in flotation deinking. The immediate purpose of this study is to find the effective deinking technology that increases the recycling potential of photocopied papers for manufacturing tissue and fine paper products. In this study the effects of pulping temperature and the type of hydrophobic groups of nonionic surfactants on the deinking efficiency of photocopied paper has been investigated. Particle size distribution of the toner particles after pulping and flotation, brightness, yield and ash removal were investigated. The size of toner particles after pulping increased as the pulping temperature was increased. When pulping at the low temperature finer toner particles were generated, however, greater amount of toner particles was found to attach to the fiber. When the pulping temperature was greater than Tg of the toner, the amount of coarse hairy particles increased. When nonionic surfactants with a double bond in hydrophobic groups were used, toner removal efficiency, brightness and ash removal were increased. As the addition level of surfactant was increased, yield decreased rather sharply without improving brightness.

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Design of Height Adjustment Mechanism for Flat Panel Display by DFSS (DFSS에 의한 FPD용 높이 조절기구 설계)

  • Cho, Gyu-Yeol;Cheong, Seon-Hwan;Choi, Seong-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.92-97
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    • 2007
  • This study was carried out to minimize the lifting force and to design the slim sized frame of a height adjustment mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment as well as to achieve much slimmer frame for the pedestal. A tolerance analysis of 6 sigma was applied to achieve smooth lift at design stage not to change the tolerance specification of gap several times in a roller type of lifting mechanism at mass production stage. The specification of minimum gap and the target of production yield ratio were agreed with a quality team before tooling. A DFSS simulation on drawings had been done with reasonable tolerance and achievable standard deviation(${\sigma}$) several times until the target specification of gap and yield ratio was met. Once tolerance and deviation(${\sigma}$) were fixed tooling start was done successfully. A CAE method was applied to achieve a slim design. Design parameters were frozen when those parameters matched the reference strength data of standard model. Through those tolerance analysis and CAE simulation the number of tool modification was reduced and production yield ratio was raised up without arguing quality specification at production stage in the end.

Preparation and Characterization of ACF Using Lyocell Adopting Surface Modification Process (리오셀 표면개질공정을 도입한 ACF 제조 및 특성)

  • Jo, Young Hyuk;Jin, Young Min;Lee, Soon Hong
    • Journal of the Korean Society of Safety
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    • v.31 no.1
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    • pp.66-73
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    • 2016
  • Lyocell fibers were used as a precursor in order to improve yield and strength of cellulose-based precursor while manufacturing activated carbon fiber(ACF). Lyocell fibers as a precursor for the preparation of ACF were surface-modified by reaction with 3-aminopropyltriethoxysilane(APTES) and pre-treated with KOH and H3PO4. Using aforementioned precursor, ACFs were prepared by a series of stabilization, carbonization and activation process at high temperatures. On each process, FT-IR, TGA, UTM and SEM were used to observe fibers' physical properties including structure and porous surfaces. FT-IR results proved that surface modification was achieved during stabilization, carbonization and activation process. TGA results during carbonization process found that surface modified fibers with APTES 0.02 mol(A2) showed higher thermostability, and extended pre-treatment increased yield. Especially, yield was found to have an increase of 10~20 wt% with surface modification during activation process. UTM results showed that tensile strength has the same order of concentration of APTES after surface modification, however, was found to show lower tensile strength than lyocell fibers after stabilization process. SEM results revealed that more homogeneous porosity control could be proceed after modifying the surface for the effective removal of hazardous substances.

Effects of thickness variations on the thermal elastoplastic behavior of annular discs

  • Wang, Yun-Che;Alexandrov, Sergei;Jeng, Yeau-Ren
    • Structural Engineering and Mechanics
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    • v.47 no.6
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    • pp.839-856
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    • 2013
  • Metallic annular discs with their outer boundary fully constrained are studied with newly derived semi-analytical solutions for the effects of thickness variations under thermal loading and unloading. The plane stress and axisymmetric assumptions were adopted, and the thickness of the disk depends on the radius hyperbolically with an exponent n. Furthermore, it is assumed that the stress state is two dimensional and temperature is uniform in the domain. The solutions include the elastic, elastic-plastic and plastic-collapse behavior, depending on the values of temperature. The von Mises type yield criterion is adopted in this work. The material properties, Young's modulus, yield stress and thermal expansion coefficient, are assumed temperature dependent, while the Poisson's ratio is assumed to be temperature independent. It is found that for any n values, if the normalized hole radius a greater than 0.6, the normalized temperature difference between the elastically reversible temperature and plastic collapse temperature is a monotonically decreasing function of inner radius. For small holes, the n values have strong effects on the normalized temperature difference. Furthermore, it is shown that thickness variations may have stronger effects on the strain distributions when temperature-dependent material properties are considered.

Dyeing and Color Fastness Properties of Natural Dyed Actual Size Hanji

  • ROH, JeongKwan;JO, Hyun-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.1
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    • pp.31-45
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    • 2022
  • After manufacturing the natural dyed actual size Hanji using 11 kinds of plant natural dyeing materials and 2 kinds of animal natural dyeing materials, the color characteristics and color change and color fastness after post-mordanting were compared and discussed. The hues of 13 types of natural dyed Hanji were black, PB, and RP, each with 1 type, YP with 3 types, and Y with 7 types. Among the natural dyeing materials, Chinese ink, indigo and Lac showed high color yield and color difference, and violet-root cromwell and gardenia seeds showed low color yield. The color fastness of Hanji dyed with turpentine diluted Ottchil, Pagoda tree seeds, Chinese ink and indigo was excellent, while that of gardenia seeds and violet-root cromwell were very poor. After post-mordanting of natural dyed Hanji with Al, Cu, and Fe mordants, the hue changes were show up the Alnus firma, clove, lac and cochineal. In addition, the color difference was very diverse and was overall the most biggest due to Fe mordant. After 72 hr. of UV irradiation on post-mordanting natural dyed Hanji, hue change was observed in 3 types and color fastness was improved in 8 types by post-mordanting. The Hue and color fastness are significantly different depending on the type of natural dying materials and post-mordants. Therefore, when dyeing Hanji with natural dyes, it is necessary to dye with sufficient knowledges and informations about the desired color and fastness.

GAS ATOMIZATION PARAMETRIC STUDY ON THE VIGA-CC BASED SYNTHESIS OF TITANIUM POWDER

  • DAE-KYEOM KIM;YOUNG IL KIM;HWASEON LEE;YOUNG DO KIM;DONGJU LEE;BIN LEE;TAEK-SOO KIM
    • Archives of Metallurgy and Materials
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    • v.65 no.3
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    • pp.997-1000
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    • 2020
  • With the recent advancement in technology for titanium metal powder injection molding and additive manufacturing, high yield and good flowability powder production is needed. In this study, titanium powder was produced through vacuum induction melting gas atomization with a cold crucible, which can yield various alloy compositions without the need for material pretreatment. The gas behavior in the injection section was simulated according to the orifice protrusion length for effective powder production, and powder was prepared based on the simulation results. The gas distribution changes with the orifice protrusion length, which changes the location of the recirculation zone and production yield of the powder. The produced powders had a spherical morphology, and the content of impurities (N, O) changed with the injected-gas purity.

Fault Detection in Semiconductor Manufacturing Using Statistical Method

  • Lim, Woo-Yup;Jeon, Sung-Ik;Han, Seung-Soo;Soh, Dae-Wha;Hong, Sang-Jeen
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.44-44
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    • 2009
  • Fault detection is necessary for yield enhancement and cost reduction in semiconductor manufacturing. Sensory data acquired from the semiconductor processing tool is too large to analyze for the purpose of fault detection and classification(FDC). We studied the techniques of fault detection using statistical method. Multiple regression analysis smoothly detected faults and can be easy made a model. For real-time and fast computing time, the huge data was analyzed by each step. We also considered interaction and critical factors in tool parameters and process.

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A Study on the Metrial Charcterisitics of Material Quality and Milling of Axle Materials for a Automobile (자동차 차축 소재의 금속적 특징 및 밀링 절삭 특성 연구)

  • 채왕석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.77-83
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    • 1997
  • In this paper, we have studied internal quality including chemical compositions, microscopic structure and nonmetalic inclusion of test materials. We have analyzed dynamic characteristics of cutting force of milling including tensile strength value, hardness etc. Test materials are used in the tempered carbon steel and the non-tempered carbon steel. The obtained results are as follows: 1. In analyzing internal quality, the tempered carbon steel have typical martensite structure and the non-tempered carbon steel have ferrite + pearlite structure. 2. Yield strength, tensile strength and hardness value are in the non-tempered carbon steel but elongation is maximum value in the tempered carbon steel. 3. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when feed speed and depth on cut is constant. 4. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when cutting speed and depth of cut is constant.

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A Study on Analysis of Heat Transfer and Residual Stress on the Weld Zone using FEM (유한요소법을 이용한 용접부의 열전달 및 잔류응력 해석에 관한 연구)

  • 김일수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.96-104
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    • 2000
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer and welding residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was considered temperature dependent properties such as young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. From the results, it was found that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation showed good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment by the 1-pass and 2-pass of welding were also determined.

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