• Title/Summary/Keyword: Manufacturing Yield

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Performance of Structural Glulam Laminated with CuAz-3 Preservative Treated Lumber (CuAz-3처리 리기다소나무 제재목을 이용한 구조용 집성재 성능 평가)

  • Kim, Kwang-Mo;Eom, Chang-Deuk;Lee, Sang-Joon
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.6
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    • pp.521-530
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    • 2011
  • Nowadays, market demand of structural Glulam is growing and diversifying. The durability of Glulam should be significantly considered when they are intended to apply for out-door use such as timber bridge and pergola. This study was aimed to develop the manufacturing process of preservative treated structural Glulam using domestic softwood species. 10 m long structural Glulam were manufactured from domestic pitch pine logs with CuAz-3 preservative treatment. At each manufacturing process, the production yield was evaluated. Finally, bending tests were performed to verify the structural performance of manufactured Glulam. From the results, it was shown that the preservative treatment process hardly influenced on the production yield. But domestic pitch pine was proved to not be suitable for making the preservative treated Glulam due to the large difference of preservative permeability between sapwood and heartwood.

RRAM (Redundant Random Access Memory) Spare Allocation in Semiconductor Manufacturing for Yield Improvement (수율향상을 위한 반도체 공정에서의 RRAM (Redundant Random Access Memory) Spare Allocation)

  • Han, Young-Shin
    • Journal of the Korea Society for Simulation
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    • v.18 no.4
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    • pp.59-66
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    • 2009
  • This has been possible by integration techniques such as very large scale integration (VLSI) and wafer scale integration (WSI). Redundancy has been extensively used for manufacturing memory chips and to provide repair of these devices in the presence of faulty cells. If there are too many defects, the momory has to be rejected. But if there are a few defects, it will be more efficient and cost reducing for the company to use it by repairing. Therefore, laser-repair process is nedded for such a reason and redundancy analysis is needed to establish correct target of laser-repair process. The proposed CRA (Correlation Repair Algorithm) simulation, beyond the idea of the conventional redundancy analysis algorithm, aims at reducing the time spent in the process and strengthening cost competitiveness by performing redundancy analysis after simulating each case of defect.

Development of Environmental Responsibility Index for the Manufacturing Industry by Emergy Analysis (Emergy 분석법에 의한 제조업의 환경친화성지수 개발)

  • Je, Yun Mi;Lee, Seong Mo
    • Journal of Environmental Science International
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    • v.13 no.4
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    • pp.349-357
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    • 2004
  • Emergy is a measure of the processes required to produce something expressed in units of the same energy form. Emergy based indices can provide insights into the thermodynamic efficiency of the process, the quality of its output, and the interaction between the process and its surrounding environment. However, in an industrial system, the inputs are mostly nonrenewable, renewable energy source is nearly zero, ultimate purpose is pursuit of profits in economic activity. In study, we present two indices based on emergy - EEE(Ecological Economic Efficiency) and ERI(Environmental Responsibility Index). The EEE is taken into account real value of product in market economy. The ERI is shown to be a function of the net yield of the economy, its ‘load’ on the environment and ecological economic efficiency. Manufacturing industry of Korea produced the 30% of total GDP in 2001. We applied these indices to manufacturing industry for environmental management and further sustainable industry. As a results, the highest ERI is 0.34 in recycling industries, the lowest ERI is 0.01 in coke, refined petroleum products which is dominated by ELR. The higher ERI, the more friendly to environment. The suggested indices help us understand relative contributions of various alternatives in company's production and consumption activity, and provide a tool of decision-making for the rearrangement of future industries. Furthermore, they contribute to environmental friendly operation and consumption.

Performance Evaluation of MTF Peak Detection Methods by a Statistical Analysis for Phone Camera Modules

  • Kwon, Jong-Hoon;Rhee, Hyug-Gyo;Ghim, Young-Sik;Lee, Yun-Woo
    • Journal of the Optical Society of Korea
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    • v.20 no.1
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    • pp.150-155
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    • 2016
  • To evaluate the autofocusing performance of recent mobile phone cameras, it is necessary to determine the peak position of the center field MTF (Modulation Transfer Function), -known as the through focus MTF- of the module. However, the MTF peak position found by conventional methods deviates from the ideal position due to the focus scanning resolution of mobile phone cameras. This inaccurate peak position results in false judgements of the optical performance, leading to yield losses or customer complaints. An increase in the focus scanning resolution can address this problem, but the manufacturing UPH (Unit per Hour) level will also unfortunately increase as well, resulting in a loss of manufacturing capabilities. In this paper, several fitting models are studied to find an accurate MTF peak position within a short period of time. With an analysis of a large amount of manufacturing data, it is demonstrated that the fitting methods can reduce false judgements and simultaneously increase the capabilities of the manufacturing system.

Development of the Chemical Flow Control System for Spinner Equipment in Semiconductor Manufacturing Process (반도체 제조공정의 스피너 장비를 위한 약액 흐름제어 시스템 개발)

  • Park, Hyoung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1812-1816
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    • 2011
  • This research developed chemical flow control system(CFCS) essential for spinner equipment in nano semiconductor manufacturing process under the 100nm to prevent complex process defect due to missing spread after chemical injection. The devices developed in this research, which can be swiftly replaced in case abnormal state element changes or wafer manufacturing defect occurs, are anticipated to improve module yield as well as real-time monitoring on the state element. In addition, as a result of mounting H/W and S/W system to control detailed operation sequence in production line and executing performance check and verification, we can be exactly detected in five abnomal process type.

Deposition Characteristics and Mechanical Properties of Stainless Steel 316L Fabricated via Directed Energy Deposition (에너지 제어 용착을 이용한 스테인리스 316L의 적층 특성 및 기계적 물성 평가)

  • Yang, Seung-weon;Lee, Hyub;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.59-69
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    • 2021
  • Directed energy deposition (DED) is an additive manufacturing technology involving a focused high-power laser or electron beam propagating over the substrate, resulting in melt pool formation while simultaneously supplying metal powder to the melt pool area to deposit the material. DED is performed to repair and strengthen parts in various applications, as it can be easily integrate local area cladding and cross-material deposition. In this study, we characterize stainless steel 316 L parts fabricated via DED based on various deposition conditions and geometries to widen the application of DED. The deposition characteristics are investigated by varying the laser power and powder feed rate. Multilayer deposition with a laser power of 362 W and a powder feed rate of 6.61 g/min indicate a height closest to the design value while affording high surface quality. The microhardness of the specimen increases from the top to the bottom of the deposited area. Tensile tests of specimens with two different deposition directions indicate that horizontally long specimens with respect to a substrate demonstrate a higher ultimate tensile strength and yield strength than vertically long specimens with lower elongation.

Vibration Fatigue Life for Slot Array RF Antenna Applied to Small Aviation Platform (적층제조 공법이 적용된 소형 항공 플랫폼용 슬롯 배열 초고주파 안테나의 진동피로수명평가에 대한 연구)

  • Kim, Ki-Seung;Kim, Hyo-Tae;Choi, Hye-Yoon;Jung, Hwa-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.73-80
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    • 2022
  • Sensors are applied to small aviation platforms for various purposes. Radio frequency (RF) antennas, which are representative sensors, are available in many forms but require the application of slot array RF antennas to ensure high performance and designation. Slot RF array antennas are applied to dip brazing techniques, but the yield and production time are determined by the proficiency of production personnel in a labor-intensive form. Unmanned aerial vehicles or drones, which are representative small aviation platforms, are continuously exposed to various random vibrations because propellers and multiple power sources are used in them. In this study, the fatigue life of slot array RF antennas applied with additive manufacturing was evaluated through the cumulative damage method (Miner's rule) in a vibration environment with a small aviation platform. For the evaluation, an S N curve obtained from a fatigue strength test was used.

A Study on Improving the Accuracy of Wafer Align Mark Center Detection Using Variable Thresholds (가변 Threshold를 이용한 Wafer Align Mark 중점 검출 정밀도 향상 연구)

  • Hyeon Gyu Kim;Hak Jun Lee;Jaehyun Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.108-112
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    • 2023
  • Precision manufacturing technology is rapidly developing due to the extreme miniaturization of semiconductor processes to comply with Moore's Law. Accurate and precise alignment, which is one of the key elements of the semiconductor pre-process and post-process, is very important in the semiconductor process. The center detection of wafer align marks plays a key role in improving yield by reducing defects and research on accurate detection methods for this is necessary. Methods for accurate alignment using traditional image sensors can cause problems due to changes in image brightness and noise. To solve this problem, engineers must go directly into the line and perform maintenance work. This paper emphasizes that the development of AI technology can provide innovative solutions in the semiconductor process as high-resolution image and image processing technology also develops. This study proposes a new wafer center detection method through variable thresholding. And this study introduces a method for detecting the center that is less sensitive to the brightness of LEDs by utilizing a high-performance object detection model such as YOLOv8 without relying on existing algorithms. Through this, we aim to enable precise wafer focus detection using artificial intelligence.

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AI/BIG DATA-based Smart Factory Technology Status Analysis for Effective Display Manufacturing (효과적인 디스플레이 제조를 위한 AI/BIG DATA 기반 스마트 팩토리 기술 현황 분석)

  • Jung, Sukwon;Lim, Huhnkuk
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.3
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    • pp.471-477
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    • 2021
  • In the field of display, a smart factory means more efficient display manufacturing using AI/BIG DATA technology not only for job automation, but also for existing process management, moving facilities, process abnormalities, and defect classification. In the past, when defects appeared in the display manufacturing process, the classification of defects and coping with process abnormalities were different, a lot of time was consumed for this. However, in the field of display manufacturing, advanced process equipment must be used, and it can be said that the competitiveness of the display manufacturing industry is to quickly identify the cause of defects and increase the yield. In this paper, we will summarize the cases in which smart factory AI/BIG DATA technology is applied to domestic display manufacturing, and analyze what advantages can be derived compared to existing methods. This information can be used as prior knowledge for improved smart factory development in the field of display manufacturing using AI/BIG DATA.

The Nutritive Value of Live Yeast Culture (Saccharomyces cerevisiae) and Its Effect on Milk Yield, Milk Composition and Some Blood Parameters of Dairy Cows

  • Yalcin, Sakine;Yalcin, Suzan;Can, Plnar;Gurdal, Arif O.;Bagci, Cemalettin;Eltan, Onder
    • Asian-Australasian Journal of Animal Sciences
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    • v.24 no.10
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    • pp.1377-1385
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    • 2011
  • This study was conducted to determine the nutritive value of live yeast culture (RumiSacc, Saccharomyces cerevisiae) and to investigate its effects on milk yield, milk composition and some blood parameters in lactating cows. Six multiparous Holstein cows were allocated to two groups of three cows and assigned randomly to one of two diets in a cross-over experiment. Daily 50 g RumiSacc was top dressed at the p.m. feeding for the treatment group. RumiSacc supplied a high protein and energy with high organic matter digestibility values (83.35%) determined by in vitro enzymatic analysis. Yeast culture supplementation significantly increased milk yield, tended to increase fat yield, protein yield and lactose yield of milk. Methylated fatty acid level of 18:3 (n-3) in milk fat was increased by yeast culture supplementation. The concentrations of methionine, phenyalanine, tyrosine, tryptophan and taurine were significantly increased with dietary inclusion of yeast culture. Live yeast culture supplementation did not affect other performance characteristics, milk quality characteristics and blood parameters. As a conclusion live yeast culture (RumiSacc, Saccharomyces cerevisiae) had high nutritive value and positive effects on milk production and some milk quality characteristics in lactating cows under field conditions.