• Title/Summary/Keyword: Manufacturing Plant

Search Result 679, Processing Time 0.026 seconds

The Correlational Study on Health-promoting Behavior, Occupational Life-satisfaction and Self-esteem of the Blue Color Workers (생산직 근로자의 건강증진 행위, 생활만족도 및 자아존중감과의 관계연구)

  • Choi, Yeon-Hee
    • The Korean Journal of Rehabilitation Nursing
    • /
    • v.6 no.2
    • /
    • pp.192-200
    • /
    • 2003
  • Purpose: This study was done to describe the correlation among the blue color worker's health-promoting behavior, occupational life-satisfaction and self-esteem. Method: The subjects consisted of 190 industrial workers employed in one electronics manufacturing plant in Gumi and were obtained by a convenience sample. Data were collected from October 6th to 17th, 2002 by structured questionnaires. The instruments for this study were Health Promoting Lifestyle Profile(47 items), Occupational Life-satisfaction Scale(20 items) and Self-esteem Scale(10 items). Frequency, percentage, t-test, ANOVA, Duncan test and Pearson's correlation coefficient with SAS program were used to analyze the data. Result: 1) The average item score for the health-promoting behavior was 3.01; the highest score on the subscale was self-actualization(M=3.39) with the lowest being exercise(M=2.37). 2) The average item score for the occupational life-satisfaction was 2.96. 3) The average item score for the self-esteem was 2.83. 4) Health-promoting behavior was significantly different according to educational level and age. 5) Occupational life satisfaction was significantly different according to age and religion. 6) Self-esteem was significantly different according to age. 7) Health-promoting behavior was positively related to occupational life-satisfaction and self-esteem. The occupational life-satisfaction was positively related to self-esteem. Conclusion : It follows from this study that there is a very correlation among the blue color worker's health-promoting behavior, occupational life-satisfaction and self-esteem. Therefore health promoting programs that increase occupational life- satisfaction and self-esteem should be developed to promote a healthy lifestyle of the blue color workers.

  • PDF

Production of DME from CBM by KOGAS DME Process (KOGAS DME 공정을 이용한 CBM으로부터 DME 생산)

  • Cho, Won-Jun;Mo, Yong-Gi;Song, Taek-Yong;Lee, Hyen-Chan;Baek, Young-Soon;Denholm, Douglas;Ko, Glen;Choi, Chang-Woo
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.22 no.6
    • /
    • pp.925-933
    • /
    • 2011
  • The traditional feedstock for dimethyl ether (DME) has been natural gas obtained by pipeline from a nearby natural gas or oil field. This report focuses on other feedstock: Coal bed methane (CBM). The resource availability and suitability of CBM for DME manufacturing have been investigated. CBM in a short time has become an important industry, providing an abundant clean-burning fuel and also suggesting as a feedstock for gas industry. The use of CBM will have very little impact on the KOGAS' DME process design and economics up to 50 vol% of $CO_2$ in the CBM source. Many of the CBM sources in Asia are high in $CO_2$, but pose no difficulties for the KOGAS' DME plant. Since tri-reformer requires substantial $CO_2$ in its feed, no $CO_2$ removal from the CBM feed is needed. The $CO_2$ in the CBM means that less $CO_2$ needs to be recycled from the downstream in the process.

A Study on Risk Analysis of Manufacturing Process Using the Bow-Tie Method (Bow-Tie기법을 이용한 제조공정의 위험성평가 연구)

  • Tae, Chan Ho;Lee, Heon Seok;Byun, Chul Hyun;Yang, Jae Mo;Park, Chulhwan;Ko, Jae Wook
    • Journal of the Korean Institute of Gas
    • /
    • v.17 no.3
    • /
    • pp.33-38
    • /
    • 2013
  • The chemical industries have used large amounts of chemicals. If an accident occurs, it caused physical and human damage. We intended to investigate risk assessment for the prevention of accidents. The risk assessment by HAZOP technique has been applide to major chemical industries, and that result has been utilized efficiently. In this study, we analyzed Bow-Tie and HAZOP technique, and risk assesment was performed by Bow-Tie on toxic material process. As a result, the risk that can not be found in the risk assessment of the other is derived, and improvements of 14 to remove the dangers derived. Bow-Tie risk assessment is suitable to derive the applicability of risk factors in the field and to establish the improvement measures.

Incorporation of water sludge, silica fume, and rice husk ash in brick making

  • Hegazy, Badr El-Din Ezzat;Fouad, Hanan Ahmed;Hassanain, Ahmed Mohammed
    • Advances in environmental research
    • /
    • v.1 no.1
    • /
    • pp.83-96
    • /
    • 2012
  • The water sludge is generated from the treatment of water with alum. Disposing of sludge again to the streams raises the concentrations of aluminum oxides in water, which has been linked to Alzheimer's disease. The use of water treatment plant (WTP) sludge in manufacturing of constructional elements achieves both the economical and environmental benefits. Due to the similar mineralogical composition of clay and WTP sludge, this study investigated the complete substitution of brick clay by sludge incorporated with some of the agricultural and industrial wastes, such as rice husk ash (RHA) and silica fume (SF). Three different series of sludge to SF to RHA proportions by weight were tried, which were (25: 50: 25%), (50: 25: 25%), and (25: 25: 50%), respectively. Each brick series was fired at 900, 1000, 1100, and $1200^{\circ}C$. The physical and mechanical properties of the produced bricks were then determined and evaluated according to Egyptian Standard Specifications (E.S.S.) and compared to control clay-brick. From the obtained results, it was concluded that by operating at the temperature commonly practiced in the brick kiln, a mixture consists of 50% of sludge, 25% of SF, and 25% of RHA was the optimum materials proportions to produce brick from water sludge incorporated with SF and RHA. The produced bricks properties were obviously superior to the 100% clay control-brick and to those available in the Egyptian market.

Solubility and Yield Characteristics of KCl in Cement By-Pass Dust (시멘트 바이패스 더스트에 존재하는 염화칼륨의 용해 및 수득 특성)

  • Yun, Youngmin;Jeong, Jaehyun;Chu, Yongsik
    • Resources Recycling
    • /
    • v.25 no.3
    • /
    • pp.43-48
    • /
    • 2016
  • Cement manufacturing plant uses various kinds of industrial/municipal waste. The waste contains considerable amount of potassium, chlorine and small amount of heavy metal. Many researches were performed to fabricate valuable resources from the waste. In this study, various methods, which dissolves and crystallizes potassium/chlorine to extract potassium chloride, were experimented. Especially amount of water, slurry temperature, and stirring time were controlled. Then kind of heavy metal and content of potassium chloride were analyzed. The yield of potassium chloride increased, as the amount of water for slurry increased but it increased slightly, when the water content was over 200%. The yield tended to increase, when the temperature of slurry was over a certain point. The yield did not increase in case of over 10 minutes stirring time. The kind and content of heavy metal in potassium chloride were various according to stirring time. The main heavy metals were Pb, Cu, and $Cr^{6+}$.

A Comparison of the Effects of Worker-Related Variables on Process Efficiency in a Manufacturing System Simulation

  • Lee, Dongjune;Park, Hyunjoon;Choi, Ahnryul;Mun, Joung H.
    • Journal of Biosystems Engineering
    • /
    • v.38 no.1
    • /
    • pp.33-40
    • /
    • 2013
  • Purpose: The goal of this study was to build an accurate digital factory that evaluates the performance of a factory using computer simulation. To achieve this goal, we evaluated the effect of worker-related variables on production in a simulation model using comparative analysis of two cases. Methods: The overall work process and worker-related variables were determined and used to build a simulation model. Siemens PLM Software's Plant Simulation was used to build a simulation model. Also, two simulation models were built, where the only difference was the use of the worker-related variable, and the total daily production analyzed and compared in terms of the individual process. Additionally, worker efficiency was evaluated based on worker analysis. Results: When the daily production of the two models were compared, a 0.16% error rate was observed for the model where the worker-related variables were applied and error rate was approximately 5.35% for the model where the worker-related variables were not applied. In addition, the production in the individual processes showed lower error rate in the model that included the worker-related variables than the model where the worker-related variables were not used. Also, among the total of 22 workers, only three workers satisfied the IFRS (International Financial Reporting Standards) suggested worker capacity rate (90%). Conclusions: In the daily total production and individual process production, the model that included the worker-related variables produced results that were closer to the real production values. This result indicates the importance of worker elements as input variables, in regards to building accurate simulation models. Also, as suggested in this study, the model that included the worker-related variables can be utilized to analyze in more detail actual production. The results from this study are expected to be utilized to improve the work process and worker efficiency.

Valuable Organic Liquid Fertilizer Manufacturing through $TAO^{TM}$ Process for Swine Manure Treatment

  • Lee, Myung-Gyu;Cha, Gi-Cheol
    • Journal of Animal Environmental Science
    • /
    • v.9 no.1
    • /
    • pp.45-56
    • /
    • 2003
  • $TAO^{TM}$ System is an auto-heated thermophilic aerated digestion process using a proprietary microbe called as a Phototropic Bacteria (PTB). High metabolic activity results in heat generation, which enables to produce a pathogen-free and digested liquid fertilizer at short retention times. TAO$^{TM}$ system has been developed to reduce a manure volume and convert into the liquid fertilizer using swine manure since 1992. About 100 units have been installed and operated in Korean swine farms so far. TAO$^{TM}$ system consists of a reactor vessel and ejector-type aeration pumps and foam removers. The swine slurry manure enters into vessel with PTB and is mixed and aerated. The process is operated at detention times from 2 to 4 days and temperature of 55 to $65^{\circ}C$. Foams are occurred and broken down by foam removers to evaporate water contents. Generally, at least 30% of water content is evaporated, 99% of volatile fatty acids caused an odor are removed and pathogen destruction is excellent with fecal coliform, rotavirus and salmonella below detection limits. The effluent from TAO$^{TM}$ system, called as the "TAO EFFLUX", is screened and has superb properties as a fertilizer. Normally N-P-K contents of screened TAO Efflux are 4.7 g/L, 0.375 g/L and 2.8 g/L respectively. The fertilizer effect of TAO EFFLUX compared to chemical fertilizer has been demonstrated and studied with various crops such as rice, potato, cabbage, pumpkin, green pepper, parsley, cucumber and apple. Generally it has better fertilizer effects and excellent soil fertility improvement effects. Moreover, the TAO EFFLUX is concentrated through membrane technology without fouling problems for a cost saving of long distance transportation and a commercialization (crop nutrient commodity) to a gardening market, for example.

  • PDF

Manufacture of Artificial stone using Wasts Stone and Powder Sludge (폐석 및 석분 슬러지를 활용한 인조석판재의 제조)

  • 손정수;김병규;김치권
    • Resources Recycling
    • /
    • v.4 no.1
    • /
    • pp.4-11
    • /
    • 1995
  • The amounts of waste stone and stone powder sludge that occurred in the quarry and processing plant of s stone plates, have been increased with the development of stone industry. The manufactunng process of 따tificial s stone was studied to reduce the outlet of these wastes and utilIze them as raw materials for architecture, interior decoration and art work. In order to compare the properties of artiflcial stone with those of natural building-stone, the physi$\alpha$II properties of artificial stone such as specific gravity, absorption ratio, elastic wave velocity, compressive s strength, tensile strength, shore hardness, elasticity and Poission's ratio were measured. From the mesaured d data of physical properties, it was found that physical propertIes of artificial stone were controlled by homogeneous m mixing ratio of constituents, molding pressure, and amount of binder. Also, from the thermo-gravimetric analysis, it was found that artIfIcial stone manufactured had a good thermal stability up to $300^{\circ}C$. It was concluded that t the optimum conditions for manufacturing process of artificial stone were $200kg/\textrm{cm}^2$ of molding pressure, 12-15 w weight % of binder amounts.

  • PDF

A Study on the Automatic Seam Tracking of Triangular Wave Form (삼각파 형태의 용접선 자동추적에 관한 연구)

  • Bae Cherl-O;Kim Hyun-Su;Ahn Byong-Won
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.12 no.2 s.25
    • /
    • pp.151-155
    • /
    • 2006
  • In these days, welding is the most commonly used metallic connection technology and also is the fundamental production technology of the modem industrial, which is used in various areas of the industrial fields, such as shipbuilding, automobiles, airplanes and plant facilities. However welding process produces strong light, electric currents, and fume gases etc., and the welding automation is not so easy compared to the other works of manufacturing industries which produce the standardized products in large quantities. So it is difficult to weld and detect the all kinds of seams automatically by a specific sensor. In this paper the sensor applying strain gauges is used to detect the seams of triangular wave form. With the auto carriage having the sensor we proposed the experiment to weld and track the seam automatically.

  • PDF

Korean Nuclear Reactor Strategy for the Early 21st Century -A Techno-Economic and Constraints Comparison- (21세기 차세대 한국형 원자로 전략 -기술경제 제약요인 비교-)

  • Lee, Byong-Whi;Shin, Young-Kyun
    • Nuclear Engineering and Technology
    • /
    • v.23 no.1
    • /
    • pp.20-29
    • /
    • 1991
  • The system analysis for Korean nuclear power reactor option is made on the basis of reliability, cost minimization, finite uranium resource availability and nuclear engineering manpower supply constraints. The reference reactor scenarios are developed considering the future electricity demand, nuclear share, current nuclear power plant standardization program and manufacturing capacity. The levelized power generation cost, uranium requirement and nuclear engineering professionals demand are estimated for each reference reactor scenarios and nuclear fuel cycle options from the year 1990 up to the year 2030. Based on the outcomes of the analysis, uranium resource utilization, reliability and nuclear engineering manpower requirements are sensitive to the nuclear reactor strategy and associated fuel cycle whereas the system cost is not. APWR, CANDU longrightarrow FBR strategy is to be the best option for Korea. However, APWR, CANDU longrightarrow Passive Safe Reactor(PSR)longrightarrowFBR strategy should be also considered as a contingency for growing national concerns on nuclear safety and public acceptance deterioration in the future. FBR development and establishment of related fuel cycle should be started as soon as possible considering the uranium shortage anticipated between 2007 and 2032. It should be noted that the increasing use of nuclear energy to minimize the greenhouse effects in the early 21st century would accelerate the uranium resource depletion. The study also concludes that the current level of nuclear engineering professionals employment is not sufficient until 2010 for the establishment of nuclear infrastructure.

  • PDF